soldering under microscope

PCBA

  • include extra assembly, files

PCBA Design

PCB-make-dat

make machine

machine-dat - pnp-machine-dat

PCB protection service

Automated Methods to Check Complex Footprints (Unsoldered Pads)

  • AOI-dat - ICT-dat

  • E-test-dat

  • E-Test is for the bare PCB (before assembly).

  • It checks copper traces, vias, and pads for:
    • Short circuits (unwanted connections between nets).
    • Open circuits (broken or missing connections).
  • Done by the PCB manufacturer using a flying probe tester or a bed-of-nails fixture.
  • Ensures the bare board matches the Gerber/netlist before any components are soldered.
Method How It Works Pros Cons
Automated Optical Inspection (AOI) High-resolution cameras scan PCB to compare against "golden board" or Gerber. Detects shorts, opens, mask issues, pad misalignment. Fast, widely used in PCB fab & assembly. Limited for hidden pads (BGA bottom side).
Flying Probe Test Robotic probes touch each pad/net and check connectivity vs netlist. No test fixture needed, flexible, high accuracy. Slower than bed-of-nails, not good for high volume.
In-Circuit Test (ICT / Bed-of-Nails) Custom test fixture presses spring pins into test pads, verifying continuity, isolation, resistance, etc. Very fast, accurate, used for production. Expensive setup, needs test points designed in.
X-Ray Inspection (AXI) X-ray scans to detect hidden bridges, voids, and pad geometry (great for BGA/QFN). Can see under packages, detects hidden issues. Expensive equipment, slower than AOI.
Electrical Netlist Test (Bare Board E-Test) PCB fab tests each board against Gerber netlist for shorts/opens using a flying probe. Ensures PCB is correct before assembly. Only checks copper nets, not mask/pad alignment.
Solder Paste Inspection (SPI) 3D laser scan checks solder paste deposits on pads. Ensures correct stencil printing before reflow. Only useful after paste printing stage.
Coplanarity / Surface Profiling Laser or white-light interferometer scans pads for height/flatness. Ensures pads are level for fine-pitch ICs. More common in IC packaging QA.

Typical Workflow in Production

  1. Bare PCB stage → Electrical netlist test + AOI.
  2. Assembly stage (before soldering ICs) → AOI for pad/solder mask check, SPI for solder paste.
  3. After soldering → AOI again + X-ray for BGA/QFN.
  4. Final board → ICT (bed-of-nails) or flying probe for electrical verification.

👉 For prototyping / small batch, fabs usually run bare board E-test + AOI already.
👉 For hidden pad packages (QFN/BGA), the only real automated detection is X-ray.

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