cd644a2295b909b4281403634dc9b4e87f010761
Tech-dat/PNP-machine-dat/PNP-machine-dat.md
| ... | ... | @@ -9,10 +9,9 @@ |
| 9 | 9 | |
| 10 | 10 | - [[pnp-machine-software-dat]] - [[serial-dat]] |
| 11 | 11 | |
| 12 | -- compoennts [[nozzle-dat]] - [[feeder-dat]] - [[XYZ-dat]] |
|
| 13 | - |
|
| 14 | -- [[vacuum-pump-dat]] |
|
| 12 | +- compoennts [[nozzle-dat]] - [[feeder-dat]] - [[XYZ-frame-dat]] |
|
| 15 | 13 | |
| 14 | +- [[vacuum-pump-dat]] - [[motor-dat]] - [[camera-dat]] - [[vision-dat]] |
|
| 16 | 15 | |
| 17 | 16 | ## BOM overview |
| 18 | 17 |
Tech-dat/PNP-machine-dat/XYZ-frame-dat/2025-04-02-17-25-38.png
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Tech-dat/PNP-machine-dat/XYZ-frame-dat/XYZ-frame-dat.md
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| 1 | + |
|
| 2 | +# XYZ-frame-dat |
|
| 3 | + |
|
| 4 | + |
|
| 5 | +## commerlized machine system |
|
| 6 | + |
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| 7 | + |
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| 8 | + |
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| 9 | + |
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| 10 | + |
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| 11 | + |
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| 12 | + |
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| 13 | + |
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| 14 | + |
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| 15 | + |
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Tech-dat/PNP-machine-dat/feeder-dat/2025-04-02-17-29-11.png
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Tech-dat/PNP-machine-dat/feeder-dat/feeder-dat.md
| ... | ... | @@ -13,6 +13,8 @@ https://github.com/photonfirmware/photon |
| 13 | 13 | |
| 14 | 14 |  |
| 15 | 15 | |
| 16 | + |
|
| 17 | + |
|
| 16 | 18 | ## feeder base ray rail |
| 17 | 19 | |
| 18 | 20 |  |
Tech-dat/acturator-dat/motor-dat/2025-04-02-17-27-39.png
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Tech-dat/acturator-dat/motor-dat/BLDC-motor-dat/BLDC-motor-dat.md
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| 1 | + |
|
| 2 | +# BLDC-motor-dat |
|
| 3 | + |
|
| 4 | + |
|
| 5 | +## BLDC motor with Hall sensors |
|
| 6 | + |
|
| 7 | + |
|
| 8 | +### Hall Sensor Brushless Motor (有感无刷有霍尔马达) |
|
| 9 | + |
|
| 10 | +A "**Hall Sensor Brushless Motor**" (有感无刷有霍尔马达) refers to a **BLDC motor with Hall sensors**, also known as a **sensored BLDC motor**. |
|
| 11 | + |
|
| 12 | +#### Explanation |
|
| 13 | +- **Brushless (BLDC):** The motor operates without carbon brushes, using electronic commutation, making it more durable and efficient than brushed motors. |
|
| 14 | +- **Sensored (Hall Sensors):** The motor has **Hall effect sensors** that detect the rotor's position, enabling precise commutation signals. This ensures **smooth operation, better torque control, and easier startup** compared to sensorless BLDC motors. |
|
| 15 | + |
|
| 16 | +#### Comparison: Sensored vs. Sensorless BLDC Motors |
|
| 17 | + |
|
| 18 | +| **Type** | **Sensored BLDC (With Hall Sensors)** | **Sensorless BLDC (Without Hall Sensors)** | |
|
| 19 | +|---------|----------------------------------|---------------------------------| |
|
| 20 | +| **Startup Performance** | Smooth startup, stable at low speeds | Difficult startup, vibrations at low speed | |
|
| 21 | +| **Control Complexity** | Easier control, good for high-load applications | Requires advanced algorithms | |
|
| 22 | +| **Common Applications** | E-bikes, electric scooters, industrial tools | High-speed, low-load applications like drones & fans | |
|
| 23 | + |
|
| 24 | +#### Typical Applications |
|
| 25 | + |
|
| 26 | +- **Electric Vehicles (E-bikes, E-scooters):** Requires smooth low-speed control and high torque. |
|
| 27 | +- **Industrial Automation:** Used in robotics, CNC machines, and power tools. |
|
| 28 | +- **Home Appliances:** Found in inverter air conditioners and high-end fans. |
|
| 29 | + |
|
| 30 | +- [[hall-sensor-dat]] |
Tech-dat/acturator-dat/motor-dat/motor-dat.md
| ... | ... | @@ -13,77 +13,15 @@ |
| 13 | 13 | |
| 14 | 14 | - [[stepper-dat]] - [[servo-dat]] |
| 15 | 15 | |
| 16 | -## How to identify the common port of a 4-wire motor: |
|
| 17 | 16 | |
| 18 | -Use the resistance * 1 position of the multimeter to measure the four terminals separately. |
|
| 19 | 17 | |
| 20 | -If the resistance value of one terminal is the smallest and equal to that of the other three terminals, then this terminal is the COM terminal, which is the common terminal. |
|
| 21 | 18 | |
| 22 | -The driver board automatically identifies 3-wire or 4-wire brushless motors, |
|
| 23 | 19 | |
| 24 | -4-wire brushless motors can also be connected without COM lines. |
|
| 20 | +## commerlized motor system demo |
|
| 25 | 21 | |
| 22 | + |
|
| 26 | 23 | |
| 27 | -## BLDC motor with Hall sensors |
|
| 24 | + |
|
| 28 | 25 | |
| 26 | + |
|
| 29 | 27 | |
| 30 | -### Hall Sensor Brushless Motor (有感无刷有霍尔马达) |
|
| 31 | - |
|
| 32 | -A "**Hall Sensor Brushless Motor**" (有感无刷有霍尔马达) refers to a **BLDC motor with Hall sensors**, also known as a **sensored BLDC motor**. |
|
| 33 | - |
|
| 34 | -#### Explanation |
|
| 35 | -- **Brushless (BLDC):** The motor operates without carbon brushes, using electronic commutation, making it more durable and efficient than brushed motors. |
|
| 36 | -- **Sensored (Hall Sensors):** The motor has **Hall effect sensors** that detect the rotor's position, enabling precise commutation signals. This ensures **smooth operation, better torque control, and easier startup** compared to sensorless BLDC motors. |
|
| 37 | - |
|
| 38 | -#### Comparison: Sensored vs. Sensorless BLDC Motors |
|
| 39 | - |
|
| 40 | -| **Type** | **Sensored BLDC (With Hall Sensors)** | **Sensorless BLDC (Without Hall Sensors)** | |
|
| 41 | -|---------|----------------------------------|---------------------------------| |
|
| 42 | -| **Startup Performance** | Smooth startup, stable at low speeds | Difficult startup, vibrations at low speed | |
|
| 43 | -| **Control Complexity** | Easier control, good for high-load applications | Requires advanced algorithms | |
|
| 44 | -| **Common Applications** | E-bikes, electric scooters, industrial tools | High-speed, low-load applications like drones & fans | |
|
| 45 | - |
|
| 46 | -#### Typical Applications |
|
| 47 | - |
|
| 48 | -- **Electric Vehicles (E-bikes, E-scooters):** Requires smooth low-speed control and high torque. |
|
| 49 | -- **Industrial Automation:** Used in robotics, CNC machines, and power tools. |
|
| 50 | -- **Home Appliances:** Found in inverter air conditioners and high-end fans. |
|
| 51 | - |
|
| 52 | -- [[hall-sensor-dat]] |
|
| 53 | - |
|
| 54 | - |
|
| 55 | - |
|
| 56 | -## NEMA 23 Motor |
|
| 57 | - |
|
| 58 | -### NEMA 23 Motor Overview |
|
| 59 | - |
|
| 60 | -A **NEMA 23** motor is a **stepper motor** with a standard **mounting flange size** defined by the **National Electrical Manufacturers Association (NEMA)**. It is widely used in CNC machines, 3D printers, robotics, and automation systems. |
|
| 61 | - |
|
| 62 | -#### Key Features of NEMA 23 Motor |
|
| 63 | - |
|
| 64 | -##### 1. Frame Size |
|
| 65 | -- The **NEMA 23** standard specifies that the motor has a **2.3-inch (57.15mm) x 2.3-inch (57.15mm) faceplate size** for mounting. |
|
| 66 | -- The **length of the motor varies**, affecting torque and power output. |
|
| 67 | - |
|
| 68 | -##### 2. Stepper Type |
|
| 69 | -- Most **NEMA 23 motors are stepper motors**, typically **1.8° per step** (200 steps per revolution), but variations exist. |
|
| 70 | -- Some models have finer step angles (e.g., **0.9° per step**, 400 steps per revolution). |
|
| 71 | - |
|
| 72 | -##### 3. Torque & Power |
|
| 73 | -- The **torque** varies based on the motor length and current rating, typically ranging from **0.3 Nm to over 3.0 Nm**. |
|
| 74 | -- Higher torque versions are often **longer and require higher current**. |
|
| 75 | - |
|
| 76 | -##### 4. Voltage & Current |
|
| 77 | -- Operates typically on **12V to 48V** (varies based on driver and application). |
|
| 78 | -- Current ratings range from **2A to 6A per phase**, depending on the winding configuration. |
|
| 79 | - |
|
| 80 | -##### 5. Shaft & Wiring |
|
| 81 | -- Shaft diameter is usually **6.35mm (1/4 inch) or 8mm**. |
|
| 82 | -- Common wiring configurations: **4-wire, 6-wire, or 8-wire** for unipolar or bipolar operation. |
|
| 83 | - |
|
| 84 | -#### Common Applications of NEMA 23 Stepper Motors |
|
| 85 | -- **CNC Machines** (milling, laser cutters, engraving machines) |
|
| 86 | -- **3D Printers** (especially for larger or industrial-grade machines) |
|
| 87 | -- **Robotics & Automation Systems** |
|
| 88 | -- **Textile and Packaging Machines** |
|
| 89 | -- **Conveyor Belt Systems** |
Tech-dat/acturator-dat/motor-dat/stepper-dat/stepper-dat.md
| ... | ... | @@ -1,3 +1,52 @@ |
| 1 | 1 | |
| 2 | 2 | # stepper-dat |
| 3 | 3 | |
| 4 | +## How to identify the common port of a 4-wire motor: |
|
| 5 | + |
|
| 6 | +Use the resistance * 1 position of the multimeter to measure the four terminals separately. |
|
| 7 | + |
|
| 8 | +If the resistance value of one terminal is the smallest and equal to that of the other three terminals, then this terminal is the COM terminal, which is the common terminal. |
|
| 9 | + |
|
| 10 | +The driver board automatically identifies 3-wire or 4-wire brushless motors, |
|
| 11 | + |
|
| 12 | +4-wire brushless motors can also be connected without COM lines. |
|
| 13 | + |
|
| 14 | + |
|
| 15 | + |
|
| 16 | + |
|
| 17 | + |
|
| 18 | + |
|
| 19 | +## NEMA 23 Motor |
|
| 20 | + |
|
| 21 | +### NEMA 23 Motor Overview |
|
| 22 | + |
|
| 23 | +A **NEMA 23** motor is a **stepper motor** with a standard **mounting flange size** defined by the **National Electrical Manufacturers Association (NEMA)**. It is widely used in CNC machines, 3D printers, robotics, and automation systems. |
|
| 24 | + |
|
| 25 | +#### Key Features of NEMA 23 Motor |
|
| 26 | + |
|
| 27 | +##### 1. Frame Size |
|
| 28 | +- The **NEMA 23** standard specifies that the motor has a **2.3-inch (57.15mm) x 2.3-inch (57.15mm) faceplate size** for mounting. |
|
| 29 | +- The **length of the motor varies**, affecting torque and power output. |
|
| 30 | + |
|
| 31 | +##### 2. Stepper Type |
|
| 32 | +- Most **NEMA 23 motors are stepper motors**, typically **1.8° per step** (200 steps per revolution), but variations exist. |
|
| 33 | +- Some models have finer step angles (e.g., **0.9° per step**, 400 steps per revolution). |
|
| 34 | + |
|
| 35 | +##### 3. Torque & Power |
|
| 36 | +- The **torque** varies based on the motor length and current rating, typically ranging from **0.3 Nm to over 3.0 Nm**. |
|
| 37 | +- Higher torque versions are often **longer and require higher current**. |
|
| 38 | + |
|
| 39 | +##### 4. Voltage & Current |
|
| 40 | +- Operates typically on **12V to 48V** (varies based on driver and application). |
|
| 41 | +- Current ratings range from **2A to 6A per phase**, depending on the winding configuration. |
|
| 42 | + |
|
| 43 | +##### 5. Shaft & Wiring |
|
| 44 | +- Shaft diameter is usually **6.35mm (1/4 inch) or 8mm**. |
|
| 45 | +- Common wiring configurations: **4-wire, 6-wire, or 8-wire** for unipolar or bipolar operation. |
|
| 46 | + |
|
| 47 | +#### Common Applications of NEMA 23 Stepper Motors |
|
| 48 | +- **CNC Machines** (milling, laser cutters, engraving machines) |
|
| 49 | +- **3D Printers** (especially for larger or industrial-grade machines) |
|
| 50 | +- **Robotics & Automation Systems** |
|
| 51 | +- **Textile and Packaging Machines** |
|
| 52 | +- **Conveyor Belt Systems** |
mechanics-dat/vacuum-pump-dat/2025-04-02-16-41-54.png
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mechanics-dat/vacuum-pump-dat/vacuum-pump-dat.md
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| 3 | 3 | |
| 4 | 4 |  |
| 5 | 5 | |
| 6 | -MR555PM- |
|
| 6 | +DC 24V |
|
| 7 | 7 | |
| 8 | 8 | |
| 9 | +| Feature | 12V Air Pump | 24V Air Pump | |
|
| 10 | +| ----------------- | ------------ | ------------ | |
|
| 11 | +| No-load Current | 0.65A | 0.38A | |
|
| 12 | +| Full-load Current | 1.5A | 0.85A | |
|
| 13 | +| Negative Pressure | ≥ -58KPA | ≥ -58KPA | |
|
| 14 | +| Positive Pressure | ≥ 100KPA | ≥ 100KPA | |
|
| 15 | +| Air Flow | ≥ 15L/min | ≥ 15L/min | |
|
| 16 | + |
|
| 17 | + |
|
| 18 | +## dimension |
|
| 19 | + |
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| 20 | + |
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| 21 | + |
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| 9 | 22 | ## installation to machine |
| 10 | 23 | |
| 11 | - |
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| 0 | + |
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| 1 | + |
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| 2 | + |
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| 3 | + |
|
| 4 | +## ref |
|
| 5 | + |
|
| 6 | +- [[vacuum-pump]] |
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