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BOM-DAT/capacitor-dat/capacitor-ZVS-dat/capacitor-ZVS-dat.md
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| 1 | +# capacitor-ZVS-dat |
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| 2 | + |
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| 3 | +**ZVS** stands for **Zero Voltage Switching**, a technique used in power electronics to reduce switching losses and electromagnetic noise. |
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| 4 | + |
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| 5 | +A **ZVS capacitor** (sometimes called a **resonant capacitor** or **tank capacitor**) is a **high-frequency, high-current film capacitor** used in ZVS circuits — especially in **induction heaters**, **resonant converters**, and **DC–DC inverters**. |
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| 6 | + |
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| 7 | +--- |
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| 8 | + |
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| 9 | +## ⚙️ Function |
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| 10 | + |
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| 11 | +In a ZVS circuit: |
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| 12 | +1. The **inductor (L)** and **capacitor (C)** form an **LC resonant tank**. |
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| 13 | +2. The capacitor’s charge/discharge creates a **sinusoidal voltage waveform**. |
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| 14 | +3. MOSFETs or IGBTs switch **only when the voltage across them is near zero**, minimizing losses. |
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| 15 | + |
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| 16 | +The ZVS capacitor: |
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| 17 | +- Stores and releases energy during switching cycles. |
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| 18 | +- Ensures **phase alignment** between voltage and current for resonance. |
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| 19 | +- Allows **soft switching**, reducing heat and EMI. |
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| 20 | + |
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| 21 | +--- |
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| 22 | + |
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| 23 | +## 🧩 Typical Parameters |
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| 24 | + |
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| 25 | +| Parameter | Typical Range | Notes | |
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| 26 | +| -------------------------------------- | ------------------------ | ------------------------------------ | |
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| 27 | +| **Capacitance** | 0.1 µF – 5 µF | Depends on frequency and power level | |
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| 28 | +| **Voltage rating** | 400 V – 2000 V DC | Must handle resonant voltage peaks | |
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| 29 | +| **Type** | Polypropylene film (MKP) | Low ESR, low ESL, high pulse current | |
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| 30 | +| **ESR (Equivalent Series Resistance)** | Very low (<0.01 Ω) | Essential for low heating | |
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| 31 | +| **Current handling** | 10–100+ A (RMS) | Must survive continuous AC ripple | |
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| 32 | + |
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| 33 | +--- |
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| 34 | + |
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| 35 | +## ⚡ Why It Matters |
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| 36 | + |
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| 37 | +ZVS capacitors enable: |
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| 38 | +- **High-efficiency** power conversion (90–98%) |
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| 39 | +- **Cooler MOSFETs** |
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| 40 | +- **Quiet operation** (less ringing) |
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| 41 | +- **Longer component life** |
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| 42 | + |
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| 43 | +Without a proper ZVS capacitor: |
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| 44 | +- Switching occurs with high voltage still present |
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| 45 | +- MOSFETs overheat or fail |
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| 46 | +- Resonance breaks down |
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| 47 | + |
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| 48 | +--- |
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| 49 | + |
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| 50 | +## 📘 Typical Uses |
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| 51 | + |
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| 52 | +| Application | Example | |
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| 53 | +| ------------------------ | ------------------------- | |
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| 54 | +| Induction heater driver | LC tank capacitor | |
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| 55 | +| Tesla coil / ZVS flyback | Energy transfer capacitor | |
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| 56 | +| Resonant converter | Resonant link capacitor | |
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| 57 | +| Class-E amplifier | Output matching capacitor | |
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| 58 | + |
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| 59 | +--- |
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| 60 | + |
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| 61 | +## 🧮 Example |
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| 62 | + |
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| 63 | +In a 100 kHz ZVS induction heater: |
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| 64 | +``` |
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| 65 | +L = 5 µH |
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| 66 | +C = 1 µF |
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| 67 | +f = 1 / (2π√(LC)) = ~71 kHz |
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| 68 | +``` |
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| 69 | +The capacitor and coil oscillate at the resonant frequency, letting the MOSFETs switch right when voltage ≈ 0 V → **Zero Voltage Switching**. |
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| 70 | + |
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| 71 | +--- |
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| 72 | + |
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| 73 | +## 🧠 Summary |
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| 74 | + |
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| 75 | +| Term | Meaning | |
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| 76 | +| ------------------ | --------------------------------------------------------------- | |
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| 77 | +| **ZVS** | Zero Voltage Switching | |
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| 78 | +| **Purpose** | Reduce switching loss by turning on transistors at zero voltage | |
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| 79 | +| **Capacitor Role** | Maintain resonance and enable soft switching | |
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| 80 | +| **Preferred Type** | Polypropylene film (low ESR, high current) | |
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| 81 | + |
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| 82 | + |
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| 83 | +## ref |
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| 84 | + |
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| 85 | +- [[capacitor-dat]] |
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Board-dat/ODC/ODC1002-dat/ODC1002-dat.md
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| 1 | +# HV-module-dat |
|
| 2 | + |
|
| 3 | +- [[high-voltage-dat]] |
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| 4 | + |
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| 5 | +- High Voltage Boost Module |
|
| 6 | + |
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| 7 | + |
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| 8 | +## potention quality issue |
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| 9 | + |
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| 10 | +- please double check the large capacitor, if the withstand voltage is not enough, it may explode |
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| 11 | + |
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| 12 | +- on board capacitor withstand voltage is 400V, will be slightly risky if set output to 390V, please use with caution |
|
| 13 | + |
|
| 14 | +- consider its price, be merciful |
|
| 15 | + |
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| 16 | + |
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| 17 | +## Module Function |
|
| 18 | + |
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| 19 | + |
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| 20 | + |
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| 21 | +dimension |
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| 22 | + |
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| 23 | + |
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| 24 | + |
|
| 25 | +## usage |
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| 26 | + |
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| 27 | +- CW tune to increase output voltage, CCW tune to decrease output voltage |
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| 28 | + |
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| 29 | + |
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| 30 | +## Module Info |
|
| 31 | + |
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| 32 | +- Non-isolated Boost Converter |
|
| 33 | + |
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| 34 | +### Input Specifications |
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| 35 | +- **Input Voltage:** Two selectable ranges (set via PCB rear jumper, default is 10-32V) |
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| 36 | + 1. 8–16V (for 3S lithium batteries and 12V lead-acid batteries) |
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| 37 | + 2. 10–32V (for wide input voltage applications) |
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| 38 | +- **Input Current:** Max 5A |
|
| 39 | +- **Quiescent Current:** 15mA (at 12V to 50V boost; increases with higher output voltage) |
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| 40 | + |
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| 41 | +### Output Specifications |
|
| 42 | +- **Output Voltage:** |
|
| 43 | + 1. 45–390V continuously adjustable |
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| 44 | + 2. ±45–390V continuously adjustable (default ±50V; for other voltages, please specify when ordering) |
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| 45 | + - Module has voltage regulation; output voltage remains stable and does not change with input voltage. |
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| 46 | +- **Output Current:** Max 0.2A (depends on input/output voltage difference; higher output voltage means lower output current) |
|
| 47 | +- **Output Power:** 40W (peak 70W) |
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| 48 | + |
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| 49 | +### Protection Features |
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| 50 | +- **Short Circuit Protection:** Yes (10A input fuse; do not directly short output or draw arcs, as this may damage rectifier components. Use a power resistor in series for arc drawing.) |
|
| 51 | +- **Overcurrent Protection:** Yes (reduces output voltage if input current exceeds 4.5A) |
|
| 52 | +- **Overvoltage Protection:** Yes (reduces output voltage if output exceeds 410V) |
|
| 53 | +- **Reverse Polarity Protection:** Yes (non-self-resetting; reverse connection will blow the fuse, avoid reverse connection) |
|
| 54 | + |
|
| 55 | +### Other Specifications |
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| 56 | +- **Operating Temperature:** -40°C to +85°C (enhance cooling if ambient temperature is high) |
|
| 57 | +- **Operating Frequency:** 75kHz |
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| 58 | +- **Conversion Efficiency:** Up to 88% (depends on input/output voltage, current, and voltage difference) |
|
| 59 | +- **Mounting:** 4 × 3mm screws |
|
| 60 | +- **Wiring:** Terminal block for solderless output (soldered output if with enclosure) |
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| 61 | +- **Module Dimensions:** 60mm (L) × 50mm (W) × 22mm (H) |
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| 62 | + |
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| 63 | +### Capacitor Charging Time (Measured Data) |
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| 64 | +- 470μF to 390V: 2 seconds |
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| 65 | +- 1000μF to 390V: 4 seconds |
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| 66 | +- 2200μF to 390V: 8 seconds |
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| 67 | +- 4700μF to 390V: 18 seconds |
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| 68 | + |
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| 69 | +### Important Safety Note |
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| 70 | +> **Warning:** This module outputs high voltage, which is dangerous to humans and animals. Please take proper safety precautions during use. The seller is not responsible for any consequences resulting from improper use or handling of the module. |
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| 71 | + |
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| 72 | + |
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| 73 | +## ref |
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| 74 | + |
|
| 75 | +- [[tech-dat]] |
|
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Board-new-dat/HV-module-dat/HV-module-dat.md
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| 1 | -# HV-module-dat |
|
| 2 | - |
|
| 3 | -- [[high-voltage-dat]] |
|
| 4 | - |
|
| 5 | -- High Voltage Boost Module |
|
| 6 | - |
|
| 7 | - |
|
| 8 | -## potention quality issue |
|
| 9 | - |
|
| 10 | -- please double check the large capacitor, if the withstand voltage is not enough, it may explode |
|
| 11 | - |
|
| 12 | -- on board capacitor withstand voltage is 400V, will be slightly risky if set output to 390V, please use with caution |
|
| 13 | - |
|
| 14 | -- consider its price, be merciful |
|
| 15 | - |
|
| 16 | - |
|
| 17 | -## Module Function |
|
| 18 | - |
|
| 19 | - |
|
| 20 | - |
|
| 21 | -dimension |
|
| 22 | - |
|
| 23 | - |
|
| 24 | - |
|
| 25 | -## Module Info |
|
| 26 | - |
|
| 27 | -- Non-isolated Boost Converter |
|
| 28 | - |
|
| 29 | -### Input Specifications |
|
| 30 | -- **Input Voltage:** Two selectable ranges (set via PCB rear jumper, default is 10-32V) |
|
| 31 | - 1. 8–16V (for 3S lithium batteries and 12V lead-acid batteries) |
|
| 32 | - 2. 10–32V (for wide input voltage applications) |
|
| 33 | -- **Input Current:** Max 5A |
|
| 34 | -- **Quiescent Current:** 15mA (at 12V to 50V boost; increases with higher output voltage) |
|
| 35 | - |
|
| 36 | -### Output Specifications |
|
| 37 | -- **Output Voltage:** |
|
| 38 | - 1. 45–390V continuously adjustable |
|
| 39 | - 2. ±45–390V continuously adjustable (default ±50V; for other voltages, please specify when ordering) |
|
| 40 | - - Module has voltage regulation; output voltage remains stable and does not change with input voltage. |
|
| 41 | -- **Output Current:** Max 0.2A (depends on input/output voltage difference; higher output voltage means lower output current) |
|
| 42 | -- **Output Power:** 40W (peak 70W) |
|
| 43 | - |
|
| 44 | -### Protection Features |
|
| 45 | -- **Short Circuit Protection:** Yes (10A input fuse; do not directly short output or draw arcs, as this may damage rectifier components. Use a power resistor in series for arc drawing.) |
|
| 46 | -- **Overcurrent Protection:** Yes (reduces output voltage if input current exceeds 4.5A) |
|
| 47 | -- **Overvoltage Protection:** Yes (reduces output voltage if output exceeds 410V) |
|
| 48 | -- **Reverse Polarity Protection:** Yes (non-self-resetting; reverse connection will blow the fuse, avoid reverse connection) |
|
| 49 | - |
|
| 50 | -### Other Specifications |
|
| 51 | -- **Operating Temperature:** -40°C to +85°C (enhance cooling if ambient temperature is high) |
|
| 52 | -- **Operating Frequency:** 75kHz |
|
| 53 | -- **Conversion Efficiency:** Up to 88% (depends on input/output voltage, current, and voltage difference) |
|
| 54 | -- **Mounting:** 4 × 3mm screws |
|
| 55 | -- **Wiring:** Terminal block for solderless output (soldered output if with enclosure) |
|
| 56 | -- **Module Dimensions:** 60mm (L) × 50mm (W) × 22mm (H) |
|
| 57 | - |
|
| 58 | -### Capacitor Charging Time (Measured Data) |
|
| 59 | -- 470μF to 390V: 2 seconds |
|
| 60 | -- 1000μF to 390V: 4 seconds |
|
| 61 | -- 2200μF to 390V: 8 seconds |
|
| 62 | -- 4700μF to 390V: 18 seconds |
|
| 63 | - |
|
| 64 | -### Important Safety Note |
|
| 65 | -> **Warning:** This module outputs high voltage, which is dangerous to humans and animals. Please take proper safety precautions during use. The seller is not responsible for any consequences resulting from improper use or handling of the module. |
|
| 66 | - |
|
| 67 | - |
|
| 68 | -## ref |
|
| 69 | - |
|
| 70 | -- [[tech-dat]] |
|
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Tech-dat/high-voltage-dat/high-voltage-dat.md
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| 2 | 2 | # high-voltage-dat |
| 3 | 3 | |
| 4 | 4 | |
| 5 | +- [[HV-module-dat]] |
|
| 6 | + |
|
| 5 | 7 | ## apps |
| 6 | 8 | |
| 9 | +It's suitable for capacitor charging, hunting, rodent control, and Nixie tube power supplies. |
|
| 10 | + |
|
| 11 | +- [[capacitor-ZVS-dat]] - [[capacitor-dat]] |
|
| 12 | + |
|
| 7 | 13 | - [[coilgun-dat]] |
| 8 | 14 | - [[nixie-tube-dat]] |
| 9 | 15 | - [[tesla-coil-dat]] |
Tech-dat/tech-dat.md
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| 28 | 28 | |
| 29 | 29 | ## New Tech And Updates |
| 30 | 30 | |
| 31 | +- [[high-voltage-dat]] |
|
| 32 | + |
|
| 31 | 33 | - [[lora-dat]] |
| 32 | 34 | |
| 33 | 35 |