602163dc25394e65187e3f29254e9f589c278ffa
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fab-dat/fab-product-dat/fab-molding-dat/fab-molding-dat.md
| ... | ... | @@ -10,3 +10,33 @@ |
| 10 | 10 | - 简易铝模注塑 Soft Tool Injection Molding |
| 11 | 11 | - 小批量注塑 Low-volume Injection Molding |
| 12 | 12 | - 原型注塑 Prototype Injection Molding |
| 13 | + |
|
| 14 | + |
|
| 15 | +Gypsum mold(石膏模具) |
|
| 16 | + |
|
| 17 | +## PU molding |
|
| 18 | + |
|
| 19 | + |
|
| 20 | + |
|
| 21 | +PU 8012 A+B |
|
| 22 | + |
|
| 23 | +## silicon molds |
|
| 24 | + |
|
| 25 | + |
|
| 26 | + |
|
| 27 | + |
|
| 28 | + |
|
| 29 | + |
|
| 30 | + |
|
| 31 | + |
|
| 32 | + |
|
| 33 | + |
|
| 34 | + |
|
| 35 | + |
|
| 36 | +## ref |
|
| 37 | + |
|
| 38 | +- [[fab-product-dat]] |
|
| 39 | + |
|
| 40 | +- [[fab-molding]] - [[fab]] |
|
| 41 | + |
|
| 42 | + |
fab-dat/fab-product-dat/fab-product-dat.md
| ... | ... | @@ -14,7 +14,7 @@ |
| 14 | 14 | |
| 15 | 15 | - [[fab-3d-print-dat]] == [[plastic-dat]] |
| 16 | 16 | |
| 17 | -- [[molding-dat]] |
|
| 17 | +- [[fab-molding-dat]] |
|
| 18 | 18 | |
| 19 | 19 | | Process | Startup Cost | Unit Cost | Appearance | Strength | Recommendation | |
| 20 | 20 | | ---------------- | ------------ | --------- | ---------- | -------- | -------------- | |
fab-dat/fab-product-dat/fab-sheet-metal-dat/fab-sheet-metal-dat.md
| ... | ... | @@ -4,6 +4,9 @@ |
| 4 | 4 | |
| 5 | 5 | - [[rivet-dat]] - [[rivet-nut-dat]] |
| 6 | 6 | |
| 7 | + |
|
| 8 | + |
|
| 9 | + |
|
| 7 | 10 | ## CAD sheet metal |
| 8 | 11 | |
| 9 | 12 | start - thicken |
materials-dat/metal-dat/metal-dat.md
| ... | ... | @@ -4,7 +4,11 @@ |
| 4 | 4 | |
| 5 | 5 | - [[Shaft-dat]] |
| 6 | 6 | |
| 7 | -- [[sheet-metal-fab-dat]] - [[fab-sheet-metal-dat]] |
|
| 7 | +- [[fab-sheet-metal-dat]] |
|
| 8 | + |
|
| 9 | +- [[rivet-dat]] - [[nut-dat]] |
|
| 10 | + |
|
| 11 | + |
|
| 8 | 12 | |
| 9 | 13 | ## metal connection |
| 10 | 14 | |
| ... | ... | @@ -41,11 +45,11 @@ Useful tips |
| 41 | 45 | Best strategy: reduce dust generation at the cutting stage. |
| 42 | 46 | |
| 43 | 47 | Recommended cutting methods (from least to most dust): |
| 44 | -| Cutting method | Dust amount | Notes | |
|
| 45 | -| --------------------- | ----------- | ----- | |
|
| 46 | -| Cold saw / band saw | ⭐ lowest | Produces chips/strips rather than fine dust | |
|
| 47 | -| Hand saw (hacksaw) | ⭐⭐ low | Low airborne dust; slower | |
|
| 48 | -| Angle grinder cutting | ❌ high | High speed creates fine powder | |
|
| 48 | +| Cutting method | Dust amount | Notes | |
|
| 49 | +| ------------------------ | ------------ | ----------------------------------------------------------- | |
|
| 50 | +| Cold saw / band saw | ⭐ lowest | Produces chips/strips rather than fine dust | |
|
| 51 | +| Hand saw (hacksaw) | ⭐⭐ low | Low airborne dust; slower | |
|
| 52 | +| Angle grinder cutting | ❌ high | High speed creates fine powder | |
|
| 49 | 53 | | Cutting wheel / abrasive | ❌❌ very high | Produces fine dust and sparks; worst for airborne particles | |
| 50 | 54 | |
| 51 | 55 | Practical controls |
| ... | ... | @@ -57,12 +61,12 @@ Practical controls |
| 57 | 61 | |
| 58 | 62 | ## Cutting: Ease, Tool Wear, and Chips |
| 59 | 63 | |
| 60 | -| Material | Relative Cutting Ease | Tool Wear | Dust / Chips Produced | Heat Generation | Notes | |
|
| 61 | -| ---------------- | --------------------- | --------- | ------------------------ | --------------- | ----- | |
|
| 62 | -| Aluminum alloy | ⭐⭐⭐⭐⭐ (Very easy) | Low | Chips (few fine dust) | Low–Medium | Soft; can clog blades at high RPM | |
|
| 63 | -| Brass (黄铜) | ⭐⭐⭐⭐☆ (Easy) | Low–Medium| Clean chips | Medium | Free-cutting; stable | |
|
| 64 | -| Copper (紫铜) | ⭐⭐⭐☆☆ (Medium) | Medium | Long, sticky chips | Medium–High | Ductile; tends to smear | |
|
| 65 | -| Stainless steel | ⭐⭐☆☆☆ (Hard) | High | Fine chips + dust | High | Work-hardens; use low speed and coolant | |
|
| 64 | +| Material | Relative Cutting Ease | Tool Wear | Dust / Chips Produced | Heat Generation | Notes | |
|
| 65 | +| --------------- | --------------------- | ---------- | --------------------- | --------------- | --------------------------------------- | |
|
| 66 | +| Aluminum alloy | ⭐⭐⭐⭐⭐ (Very easy) | Low | Chips (few fine dust) | Low–Medium | Soft; can clog blades at high RPM | |
|
| 67 | +| Brass (黄铜) | ⭐⭐⭐⭐☆ (Easy) | Low–Medium | Clean chips | Medium | Free-cutting; stable | |
|
| 68 | +| Copper (紫铜) | ⭐⭐⭐☆☆ (Medium) | Medium | Long, sticky chips | Medium–High | Ductile; tends to smear | |
|
| 69 | +| Stainless steel | ⭐⭐☆☆☆ (Hard) | High | Fine chips + dust | High | Work-hardens; use low speed and coolant | |
|
| 66 | 70 | |
| 67 | 71 | Notes |
| 68 | 72 | - Match blade type and speed to material. |
mechanics-dat/mechanical-structure-dat/Rivet-dat/Rivet-dat.md
| ... | ... | @@ -1,6 +1,63 @@ |
| 1 | 1 | |
| 2 | 2 | # Rivet-dat |
| 3 | 3 | |
| 4 | +- [[rivet-nut-dat]] |
|
| 5 | + |
|
| 6 | + |
|
| 7 | +能从一侧安装、通用性最强 → 铆钉螺母 |
|
| 8 | + |
|
| 9 | +能用压床、追求稳定与精度 → 压铆螺母 |
|
| 10 | + |
|
| 11 | +| 项目 | 铆钉螺母 | 压铆螺母 | |
|
| 12 | +| ---------- | --------------------------- | ---------------------------- | |
|
| 13 | +| 英文 | Rivet Nut / Blind Rivet Nut | PEM Nut / Self-Clinching Nut | |
|
| 14 | +| 固定原理 | 拉铆变形夹紧板材 | 齿纹压入材料冷流锁死 | |
|
| 15 | +| 是否“盲装” | ✅ 是(单面操作) | ❌ 否(需双面受力) | |
|
| 16 | +| 是否可拆 | ❌ 不可拆 | ❌ 不可拆 | |
|
| 17 | + |
|
| 18 | + |
|
| 19 | +三、安装方式差异(非常关键) |
|
| 20 | +🔹 铆钉螺母(Rivet Nut) |
|
| 21 | + |
|
| 22 | +安装过程 |
|
| 23 | + |
|
| 24 | +钻孔 |
|
| 25 | + |
|
| 26 | +插入螺母 |
|
| 27 | + |
|
| 28 | +用铆枪拉芯 → 后端鼓包 |
|
| 29 | + |
|
| 30 | +特点 |
|
| 31 | + |
|
| 32 | +从一侧即可完成 |
|
| 33 | + |
|
| 34 | +不需要压床 |
|
| 35 | + |
|
| 36 | +现场安装友好 |
|
| 37 | + |
|
| 38 | +📌 类似:抽芯铆钉 + 螺纹 |
|
| 39 | + |
|
| 40 | +🔹 压铆螺母(PEM Nut) |
|
| 41 | + |
|
| 42 | +安装过程 |
|
| 43 | + |
|
| 44 | +冲孔(精确尺寸) |
|
| 45 | + |
|
| 46 | +放入螺母 |
|
| 47 | + |
|
| 48 | +压床直接压入 |
|
| 49 | + |
|
| 50 | +特点 |
|
| 51 | + |
|
| 52 | +需要上下两侧受力 |
|
| 53 | + |
|
| 54 | +依赖材料“冷流” |
|
| 55 | + |
|
| 56 | +精度和稳定性更好 |
|
| 57 | + |
|
| 58 | + |
|
| 59 | + |
|
| 60 | + |
|
| 4 | 61 | |
| 5 | 62 | |
| 6 | 63 | ## Semi-Tubular Rivet (Tubular Rivet) |
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mechanics-dat/mechanical-structure-dat/Rivet-dat/rivet-nut-dat/rivet-nut-dat.md
| ... | ... | @@ -18,7 +18,13 @@ BSO-M3-6 |
| 18 | 18 | 4x M4 BSO-M4-6 背面安装 |
| 19 | 19 | |
| 20 | 20 | |
| 21 | +## pull tool |
|
| 22 | + |
|
| 23 | + |
|
| 24 | + |
|
| 21 | 25 | |
| 22 | 26 | ## ref |
| 23 | 27 | |
| 24 | -- [[rivet-dat]] |
|
| ... | ... | \ No newline at end of file |
| 0 | +- [[rivet-dat]] - [[rivet]] - [[mechanical-structure]] |
|
| 1 | + |
|
| 2 | +- [[rivet-nut]] |
|
| ... | ... | \ No newline at end of file |