5246f3ea5691aad2e7563168be8a1e5276906494
Board-dat/PPB/PPB1080-dat/PPB1080-dat.md
| ... | ... | @@ -1,88 +1,88 @@ |
| 1 | - |
|
| 2 | -# PPB1080-dat |
|
| 3 | - |
|
| 4 | - |
|
| 5 | -- [[battery-dat]] - [[battery-holder-dat]] |
|
| 6 | - |
|
| 7 | -- [[CR2032-holder-dat]] - [[battery-holder-AA-dat]] - [[18650-battery-holder-dat]] |
|
| 8 | - |
|
| 9 | -- [[AG3-dat]] - [[AA-battery-dat]] - [[AAA-battery-dat]] |
|
| 10 | - |
|
| 11 | -- [[CR2032-dat]] - [[CR1220-dat]] |
|
| 12 | - |
|
| 13 | -- [[AG13-dat]] |
|
| 14 | - |
|
| 15 | - |
|
| 16 | - |
|
| 17 | - |
|
| 18 | - |
|
| 19 | -## Board map |
|
| 20 | - |
|
| 21 | - |
|
| 22 | - |
|
| 23 | -- green box |
|
| 24 | - - 18650 battery on the backside of the baord - [[18650-battery-holder-dat]] |
|
| 25 | - - 2x AA - [[battery-holder-AA-dat]] - [[battery-AA-dat]] |
|
| 26 | - - 1x AAA - [[battery-holder-AA-dat]] |
|
| 27 | - |
|
| 28 | -- purple box |
|
| 29 | - - serial connector jumper for 2x AA (will to change to 3-way jumper later) |
|
| 30 | - - LED plug-in port (serial connected 1K resistor) |
|
| 31 | - |
|
| 32 | -- red boxes and red arrows = active battery selector |
|
| 33 | - - AG3 x1 x2 x3 - [[AG3-dat]] |
|
| 34 | - - AG13 x1 x2 x3 |
|
| 35 | - - 18650 battery, 2x AA, 1x AAA |
|
| 36 | - - CR2032, CR1220 |
|
| 37 | - |
|
| 38 | -- extra plugger, left -, right + |
|
| 39 | - - XH2.54 port |
|
| 40 | - - XH2.00 port |
|
| 41 | - |
|
| 42 | - |
|
| 43 | -## board features |
|
| 44 | - |
|
| 45 | -- on board reverse protection for battery reverse connection protection |
|
| 46 | -- on board test LED |
|
| 47 | -- [[sensor-voltage-dat]] insertable for battery voltage monitoring |
|
| 48 | - |
|
| 49 | - |
|
| 50 | -## note |
|
| 51 | - |
|
| 52 | - |
|
| 53 | -- **enable each battery's jumper to use it!** |
|
| 54 | -- **be aware the metal contact should well contact and avoid wrong contact !** |
|
| 55 | - |
|
| 56 | -- all the series battery should be same brand, same brand new batch |
|
| 57 | -- PRESS slighly hard in case the battery holder didn't hold the batteries well |
|
| 58 | -- all the jumper can be used to insert voltage monitor |
|
| 59 | - |
|
| 60 | - |
|
| 61 | -## demo |
|
| 62 | - |
|
| 63 | -18650 battery enable |
|
| 64 | - |
|
| 65 | - |
|
| 66 | - |
|
| 67 | - |
|
| 68 | -[[CR2032-dat]] - battery enable |
|
| 69 | - |
|
| 70 | - |
|
| 71 | - |
|
| 72 | - |
|
| 73 | -[[AG3-dat]] - battery enable == 2x 1.5V |
|
| 74 | - |
|
| 75 | - |
|
| 76 | - |
|
| 77 | - |
|
| 78 | -## version |
|
| 79 | - |
|
| 80 | -version 2 - fix AA battery length |
|
| 81 | - |
|
| 82 | - |
|
| 83 | - |
|
| 84 | -## ref |
|
| 85 | - |
|
| 86 | -- [[18650-dat]] - [[battery-dat]] |
|
| 87 | - |
|
| 1 | +
|
|
| 2 | +# PPB1080-dat
|
|
| 3 | +
|
|
| 4 | +
|
|
| 5 | +- [[battery-dat]] - [[battery-holder-dat]]
|
|
| 6 | +
|
|
| 7 | +- [[CR2032-holder-dat]] - [[battery-holder-AA-dat]] - [[18650-battery-holder-dat]]
|
|
| 8 | +
|
|
| 9 | +- [[AG3-dat]] - [[AA-battery-dat]] - [[AAA-battery-dat]]
|
|
| 10 | +
|
|
| 11 | +- [[CR2032-dat]] - [[CR1220-dat]]
|
|
| 12 | +
|
|
| 13 | +- [[AG13-dat]]
|
|
| 14 | +
|
|
| 15 | +
|
|
| 16 | +
|
|
| 17 | +
|
|
| 18 | +
|
|
| 19 | +## Board map
|
|
| 20 | +
|
|
| 21 | +
|
|
| 22 | +
|
|
| 23 | +- green box
|
|
| 24 | + - 18650 battery on the backside of the baord - [[18650-battery-holder-dat]]
|
|
| 25 | + - 2x AA - [[battery-holder-AA-dat]] - [[battery-AA-dat]]
|
|
| 26 | + - 1x AAA - [[battery-holder-AA-dat]]
|
|
| 27 | +
|
|
| 28 | +- purple box
|
|
| 29 | + - serial connector jumper for 2x AA (will to change to 3-way jumper later)
|
|
| 30 | + - LED plug-in port (serial connected 1K resistor)
|
|
| 31 | +
|
|
| 32 | +- red boxes and red arrows = active battery selector
|
|
| 33 | + - AG3 x1 x2 x3 - [[AG3-dat]]
|
|
| 34 | + - AG13 x1 x2 x3
|
|
| 35 | + - 18650 battery, 2x AA, 1x AAA
|
|
| 36 | + - CR2032, CR1220
|
|
| 37 | +
|
|
| 38 | +- extra plugger, left -, right +
|
|
| 39 | + - XH2.54 port
|
|
| 40 | + - XH2.00 port
|
|
| 41 | +
|
|
| 42 | +
|
|
| 43 | +## board features
|
|
| 44 | +
|
|
| 45 | +- on board reverse protection for battery reverse connection protection
|
|
| 46 | +- on board test LED
|
|
| 47 | +- [[sensor-voltage-dat]] insertable for battery voltage monitoring
|
|
| 48 | +
|
|
| 49 | +
|
|
| 50 | +## note
|
|
| 51 | +
|
|
| 52 | +
|
|
| 53 | +- **enable each battery's jumper to use it!**
|
|
| 54 | +- **be aware the metal contact should well contact and avoid wrong contact !**
|
|
| 55 | +
|
|
| 56 | +- all the series battery should be same brand, same brand new batch
|
|
| 57 | +- PRESS slighly hard in case the battery holder didn't hold the batteries well
|
|
| 58 | +- all the jumper can be used to insert voltage monitor
|
|
| 59 | +
|
|
| 60 | +
|
|
| 61 | +## demo
|
|
| 62 | +
|
|
| 63 | +18650 battery enable
|
|
| 64 | +
|
|
| 65 | +
|
|
| 66 | +
|
|
| 67 | +
|
|
| 68 | +[[CR2032-dat]] - battery enable
|
|
| 69 | +
|
|
| 70 | +
|
|
| 71 | +
|
|
| 72 | +
|
|
| 73 | +[[AG3-dat]] - battery enable == 2x 1.5V
|
|
| 74 | +
|
|
| 75 | +
|
|
| 76 | +
|
|
| 77 | +
|
|
| 78 | +## version
|
|
| 79 | +
|
|
| 80 | +version 2 - fix AA battery length
|
|
| 81 | +
|
|
| 82 | +
|
|
| 83 | +
|
|
| 84 | +## ref
|
|
| 85 | +
|
|
| 86 | +- [[18650-dat]] - [[battery-dat]]
|
|
| 87 | +
|
|
| 88 | 88 | - [[PPB1080]] |
| ... | ... | \ No newline at end of file |
Tech-dat/tech-dat.md
| ... | ... | @@ -53,7 +53,7 @@ |
| 53 | 53 | |
| 54 | 54 | - [[battery-BMS-dat]] |
| 55 | 55 | |
| 56 | -- [[battery-pack-dat]] - [[26650-dat]] - [[18650-dat]] - [[32140-dat]] |
|
| 56 | +- [[battery-pack-dat]] - [[battery-size-dat]] - [[26650-dat]] - [[18650-dat]] - [[32140-dat]] |
|
| 57 | 57 | |
| 58 | 58 | - [[battery-charger-dat]] - [[fast-charge-protocols-dat]] - [[battery-tools-dat]] - [[battery-tester-dat]] |
| 59 | 59 |
battery-dat/battery-holder-dat/18650-battery-holder-dat/18650-battery-holder-dat.md
| ... | ... | @@ -1,52 +0,0 @@ |
| 1 | - |
|
| 2 | -# battery-holder-18650-dat |
|
| 3 | - |
|
| 4 | - |
|
| 5 | - |
|
| 6 | -## 18650 battery holder |
|
| 7 | - |
|
| 8 | - |
|
| 9 | - |
|
| 10 | - |
|
| 11 | - |
|
| 12 | -## metal clip battery holder |
|
| 13 | - |
|
| 14 | - |
|
| 15 | - |
|
| 16 | - |
|
| 17 | - |
|
| 18 | - |
|
| 19 | - |
|
| 20 | - |
|
| 21 | - |
|
| 22 | -## Flexible Connection battery holder |
|
| 23 | - |
|
| 24 | - |
|
| 25 | - |
|
| 26 | - |
|
| 27 | -## Plastic houseing battery holder |
|
| 28 | - |
|
| 29 | - |
|
| 30 | -### 2S 18650 battery holder |
|
| 31 | - |
|
| 32 | -== 4.2*2 = 8.4V |
|
| 33 | - |
|
| 34 | - |
|
| 35 | - |
|
| 36 | -- [[battery-charger-2s-dat]] |
|
| 37 | - |
|
| 38 | - |
|
| 39 | - |
|
| 40 | - |
|
| 41 | -### 4S 18650 battery holder |
|
| 42 | - |
|
| 43 | -== 4.2*4 = 16.8V |
|
| 44 | - |
|
| 45 | - |
|
| 46 | - |
|
| 47 | - |
|
| 48 | -## ref |
|
| 49 | - |
|
| 50 | -- [[battery-dat]] |
|
| 51 | - |
|
| 52 | -- [[battery-holder]] - [[battery-holder-18650]] |
|
| ... | ... | \ No newline at end of file |
battery-dat/battery-holder-dat/18650-battery-holder-dat/2024-03-29-16-01-14.png
| ... | ... | Binary files a/battery-dat/battery-holder-dat/18650-battery-holder-dat/2024-03-29-16-01-14.png and /dev/null differ |
battery-dat/battery-holder-dat/18650-battery-holder-dat/2024-03-29-16-01-28.png
| ... | ... | Binary files a/battery-dat/battery-holder-dat/18650-battery-holder-dat/2024-03-29-16-01-28.png and /dev/null differ |
battery-dat/battery-holder-dat/18650-battery-holder-dat/2025-05-08-18-07-17.png
| ... | ... | Binary files a/battery-dat/battery-holder-dat/18650-battery-holder-dat/2025-05-08-18-07-17.png and /dev/null differ |
battery-dat/battery-holder-dat/18650-battery-holder-dat/2025-05-08-18-07-25.png
| ... | ... | Binary files a/battery-dat/battery-holder-dat/18650-battery-holder-dat/2025-05-08-18-07-25.png and /dev/null differ |
battery-dat/battery-holder-dat/18650-battery-holder-dat/2025-05-12-14-49-25.png
| ... | ... | Binary files a/battery-dat/battery-holder-dat/18650-battery-holder-dat/2025-05-12-14-49-25.png and /dev/null differ |
battery-dat/battery-holder-dat/18650-battery-holder-dat/2025-08-30-16-22-09.png
| ... | ... | Binary files a/battery-dat/battery-holder-dat/18650-battery-holder-dat/2025-08-30-16-22-09.png and /dev/null differ |
battery-dat/battery-holder-dat/battery-holder-18650-dat/2024-03-29-16-01-14.png
| ... | ... | Binary files /dev/null and b/battery-dat/battery-holder-dat/battery-holder-18650-dat/2024-03-29-16-01-14.png differ |
battery-dat/battery-holder-dat/battery-holder-18650-dat/2024-03-29-16-01-28.png
| ... | ... | Binary files /dev/null and b/battery-dat/battery-holder-dat/battery-holder-18650-dat/2024-03-29-16-01-28.png differ |
battery-dat/battery-holder-dat/battery-holder-18650-dat/2025-05-08-18-07-17.png
| ... | ... | Binary files /dev/null and b/battery-dat/battery-holder-dat/battery-holder-18650-dat/2025-05-08-18-07-17.png differ |
battery-dat/battery-holder-dat/battery-holder-18650-dat/2025-05-08-18-07-25.png
| ... | ... | Binary files /dev/null and b/battery-dat/battery-holder-dat/battery-holder-18650-dat/2025-05-08-18-07-25.png differ |
battery-dat/battery-holder-dat/battery-holder-18650-dat/2025-05-12-14-49-25.png
| ... | ... | Binary files /dev/null and b/battery-dat/battery-holder-dat/battery-holder-18650-dat/2025-05-12-14-49-25.png differ |
battery-dat/battery-holder-dat/battery-holder-18650-dat/2025-08-30-16-22-09.png
| ... | ... | Binary files /dev/null and b/battery-dat/battery-holder-dat/battery-holder-18650-dat/2025-08-30-16-22-09.png differ |
battery-dat/battery-holder-dat/battery-holder-18650-dat/battery-holder-18650-dat.md
| ... | ... | @@ -0,0 +1,52 @@ |
| 1 | +
|
|
| 2 | +# battery-holder-18650-dat
|
|
| 3 | +
|
|
| 4 | +
|
|
| 5 | +
|
|
| 6 | +## 18650 battery holder
|
|
| 7 | +
|
|
| 8 | +
|
|
| 9 | +
|
|
| 10 | +
|
|
| 11 | +
|
|
| 12 | +## metal clip battery holder
|
|
| 13 | +
|
|
| 14 | +
|
|
| 15 | +
|
|
| 16 | +
|
|
| 17 | +
|
|
| 18 | +
|
|
| 19 | +
|
|
| 20 | +
|
|
| 21 | +
|
|
| 22 | +## Flexible Connection battery holder
|
|
| 23 | +
|
|
| 24 | +
|
|
| 25 | +
|
|
| 26 | +
|
|
| 27 | +## Plastic houseing battery holder
|
|
| 28 | +
|
|
| 29 | +
|
|
| 30 | +### 2S 18650 battery holder
|
|
| 31 | +
|
|
| 32 | +== 4.2*2 = 8.4V
|
|
| 33 | +
|
|
| 34 | +
|
|
| 35 | +
|
|
| 36 | +- [[battery-charger-2s-dat]]
|
|
| 37 | +
|
|
| 38 | +
|
|
| 39 | +
|
|
| 40 | +
|
|
| 41 | +### 4S 18650 battery holder
|
|
| 42 | +
|
|
| 43 | +== 4.2*4 = 16.8V
|
|
| 44 | +
|
|
| 45 | +
|
|
| 46 | +
|
|
| 47 | +
|
|
| 48 | +## ref
|
|
| 49 | +
|
|
| 50 | +- [[battery-dat]]
|
|
| 51 | +
|
|
| 52 | +- [[battery-holder]] - [[battery-holder-18650]] |
|
| ... | ... | \ No newline at end of file |
battery-dat/battery-holder-dat/battery-holder-dat.md
| ... | ... | @@ -6,12 +6,12 @@ |
| 6 | 6 | |
| 7 | 7 | - [[CR2032-holder-dat]] - [[battery-holder-AA-dat]]
|
| 8 | 8 | |
| 9 | -- [[battery-rechargerable-dat/battery-size-dat/battery-size-dat]] - [[18650-dat]] - [[18350-dat]] - [[26650-dat]] - [[14450-dat]]
|
|
| 9 | +- [[battery-size-dat]] - [[18650-dat]] - [[18350-dat]] - [[26650-dat]] - [[14450-dat]]
|
|
| 10 | 10 | |
| 11 | 11 | |
| 12 | 12 | |
| 13 | 13 | |
| 14 | -- [[18650-battery-holder-dat]]
|
|
| 14 | +- [[battery-holder-18650-dat]]
|
|
| 15 | 15 | |
| 16 | 16 | |
| 17 | 17 | ## boards
|
battery-dat/battery-holder-dat/battery-holder-pack-dat/2026-05-20-00-12-21.png
| ... | ... | Binary files /dev/null and b/battery-dat/battery-holder-dat/battery-holder-pack-dat/2026-05-20-00-12-21.png differ |
battery-dat/battery-holder-dat/battery-holder-pack-dat/battery-holder-pack-dat.md
| ... | ... | @@ -0,0 +1,25 @@ |
| 1 | +
|
|
| 2 | +
|
|
| 3 | +
|
|
| 4 | +# battery-holder-pack-dat
|
|
| 5 | +
|
|
| 6 | +- [[battery-pack-materials-dat]] - [[battery-holder-pack-dat]] - [[battery-strips-dat]]
|
|
| 7 | +
|
|
| 8 | +- [[battery-holder-18650-dat]]
|
|
| 9 | +
|
|
| 10 | +
|
|
| 11 | +
|
|
| 12 | +- 33.3孔 两联支架【硬料】
|
|
| 13 | +- 33.3孔 三联支架【硬料】== 圆孔直径:33.3毫米 // 间距:34.5毫米
|
|
| 14 | +- 33.3孔 两联【软料材质】
|
|
| 15 | +- 33.3孔 三联【软料材质】
|
|
| 16 | +- 33.5孔 两联【软料材质】
|
|
| 17 | +- 33.5孔 三联【软料材质】
|
|
| 18 | +
|
|
| 19 | +
|
|
| 20 | +
|
|
| 21 | +
|
|
| 22 | +
|
|
| 23 | +## ref
|
|
| 24 | +
|
|
| 25 | +
|
battery-dat/battery-li-dat/battery-li-dat.md
| ... | ... | @@ -17,7 +17,7 @@ |
| 17 | 17 | |
| 18 | 18 | - [[battery-li-dat]] - [[battery-1s-dat]]
|
| 19 | 19 | |
| 20 | -
|
|
| 20 | +- [[battery-pack-dat]]
|
|
| 21 | 21 | |
| 22 | 22 | ## battery li types
|
| 23 | 23 |
battery-dat/battery-pack-dat/battery-pack-dat.md
| ... | ... | @@ -3,13 +3,15 @@ |
| 3 | 3 | |
| 4 | 4 | |
| 5 | 5 | |
| 6 | -- [[battery-holder-dat]] - [[18650-battery-holder-dat]] - [[battery-holder-AA-dat]]
|
|
| 6 | +- [[battery-holder-dat]] - [[battery-holder-18650-dat]] - [[battery-holder-AA-dat]]
|
|
| 7 | 7 | |
| 8 | -- [[battery-pack-dat]] - [[battery-pack-kit-dat]]
|
|
| 8 | +- [[battery-pack-dat]] - [[battery-pack-kit-dat]] - [[battery-pack-materials-dat]]
|
|
| 9 | 9 | |
| 10 | -- [[battery-pack]] - [[battery-li-size-dat]]
|
|
| 10 | +- [[battery-pack]] - [[battery-size-dat]] - [[battery-li-dat]]
|
|
| 11 | 11 | |
| 12 | -- in the pack including [[BMS-dat]]
|
|
| 12 | +- [[battery-pack-materials-dat]] - [[battery-holder-pack-dat]]
|
|
| 13 | +
|
|
| 14 | +- in the pack including [[battery-BMS-dat]]
|
|
| 13 | 15 | |
| 14 | 16 | |
| 15 | 17 | |
| ... | ... | @@ -42,7 +44,7 @@ |
| 42 | 44 | |
| 43 | 45 | - [[battery-1s-dat]] - [[battery-2s-dat]] - [[battery-3s-dat]] - [[battery-4s-dat]] - [[battery-5s-dat]] - [[battery-6s-dat]] - [[battery-7s-dat]] - [[battery-10s-dat]] - [[battery-13s-dat]] - [[battery-14s-dat]]
|
| 44 | 46 | |
| 45 | -- [[battery-rechargerable-dat/battery-size-dat/battery-size-dat]] - [[battery-holder-dat]]
|
|
| 47 | +- [[battery-size-dat]] - [[battery-holder-dat]]
|
|
| 46 | 48 | |
| 47 | 49 | If your device needs a peak of 40 Watts:
|
| 48 | 50 |
battery-dat/battery-pack-materials-dat/battery-pack-materials-dat.md
| ... | ... | @@ -3,10 +3,12 @@ |
| 3 | 3 | |
| 4 | 4 | - [[battery-tools-dat]] - [[battery-pack-materials-dat]]
|
| 5 | 5 | |
| 6 | -- [[Nickel-strips-dat]] - [[battery-fishpaper-dat]]
|
|
| 6 | +- [[battery-strips-dat]] - [[battery-fishpaper-dat]]
|
|
| 7 | 7 | |
| 8 | 8 | - [[battery-pack-dat]] - [[battery-pack-kit-dat]]
|
| 9 | 9 | |
| 10 | +- [[battery-pack-materials-dat]] - [[battery-holder-pack-dat]]
|
|
| 11 | +
|
|
| 10 | 12 | |
| 11 | 13 | ## battery tools == for battery pack build
|
| 12 | 14 | |
| ... | ... | @@ -29,7 +31,7 @@ |
| 29 | 31 | |
| 30 | 32 | - [[battery-pack-kit-dat]]
|
| 31 | 33 | |
| 32 | -- 1. Nickel Strip / copper strip == `铝片和铜片`,电池点焊用的,铝片适合铝壳电池,铜片适合铁壳电池 - [[fab-soldering-materials-dat]]
|
|
| 34 | +- 1. Nickel Strip / copper strip == `铝片和铜片`,电池点焊用的,铝片适合铝壳电池,铜片适合铁壳电池 - [[fab-soldering-materials-dat]] - [[battery-strips-dat]]
|
|
| 33 | 35 | |
| 34 | 36 | |
| 35 | 37 | - 2. `青稞纸电池垫` == 使用在电池点焊前,贴在18650电池前,防止压迫导致电池塑料纸损坏,造成电池短路 - [[battery-fishpaper-dat]]
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battery-dat/battery-pack-materials-dat/battery-strips-dat/2026-05-20-00-15-39.png
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battery-dat/battery-pack-materials-dat/battery-strips-dat/battery-strips-dat.md
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| 1 | +
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| 2 | +
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| 3 | +# battery-strips-dat.md
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| 4 | +
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| 5 | +
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| 6 | +## soldering retangular net
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| 7 | +
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| 8 | +
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| 9 | +
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| 10 | +
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| 11 | +
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| 12 | +
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| 13 | +
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| 14 | +## soldering wire
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| 15 | +
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| 16 | +Nickel, Copper, and Sandwich (For 18650/21700)
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| 17 | +
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| 18 | +| Material | Best Use Case | Pros | Cons |
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| 19 | +| :-------------- | :--------------------------------- | :--------------------------------------------------------------------------- | :--------------------------------------------------------------------- |
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| 20 | +| **Pure Nickel** | Standard DIY packs (5A-15A) | Easiest to spot weld; corrosion resistant. | Higher resistance than copper; heats up at high current. |
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| 21 | +| **Pure Copper** | High-performance (30A+) | Lowest resistance; minimal heat generation. | Extremely difficult to spot weld (requires laser/ultrasonic). |
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| 22 | +| **Sandwich** | High-current DIY (Nickel + Copper) | Better conductivity than pure nickel; weldable with high-power spot welders. | Hard to tune welding parameters; risk of "cold" welds or blow-through. |
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| 23 | +
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| 24 | +
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| 25 | +
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| 26 | +
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| 27 | +
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| 28 | +
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| 29 | +## 18650 Interconnect Materials: Why vs. Why Not
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| 30 | +
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| 31 | +
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| 32 | +- Nickel Strip
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| 33 | +
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| 34 | +| Material | Conductivity | Weldability | Best Used For... |
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| 35 | +| :-------------- | :---------------- | :------------ | :----------------------------------------------------------- |
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| 36 | +| **Pure Nickel** | Good (~25% of Cu) | **Excellent** | Standard DIY packs, Robotics (Rover V2), Electric bikes. |
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| 37 | +| **Pure Copper** | **Best (100%)** | **Very Poor** | Ultra-high performance racing drones or EV modules. |
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| 38 | +| **Sandwich** | High | **Difficult** | High-current DIY builds (Copper strip under a Nickel strip). |
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| 39 | +
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| 40 | +---
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| 41 | +
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| 42 | +### Why we choose Pure Nickel for 18650s:
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| 43 | +1. **High Resistance (Ideal for Welding):** Spot welding relies on electrical resistance to generate heat. Nickel resists current just enough to melt instantly at the contact point, creating a strong bond.
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| 44 | +2. **Thermal Control:** Copper is a "heat sink"—it pulls heat away so fast that the weld point never gets hot enough to melt, but the battery cell underneath gets dangerously hot.
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| 45 | +3. **Corrosion Resistance:** Nickel does not rust or oxidize easily. Copper turns green (oxidizes) over time, which increases resistance and creates "hot spots."
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| 46 | +4. **Tool Compatibility:** Most hobbyist spot welders (Sunkko, Malectrics, Kweld) are designed specifically for the physics of nickel.
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| 47 | +
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| 48 | +
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| 49 | +---
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| 50 | +
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| 51 | +### 2. Al-Ni (Aluminum-Nickel) Composite Strips
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| 52 | +
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| 53 | +**Primary Purpose:** Transitioning between dissimilar metals.
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| 54 | +
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| 55 | +* **When to use:** Specifically for **Pouch Cells** or **Prismatic Cells** where the positive terminal (tab) is made of **Aluminum**.
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| 56 | +* **Why:** Aluminum and Nickel do not bond well through standard spot welding.
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| 57 | +* **How it works:** The strip is bi-metallic (half Al, half Ni).
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| 58 | + * **Al side** is welded to the battery's Aluminum tab.
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| 59 | + * **Ni side** provides a weldable surface for standard nickel busbars or wires.
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| 60 | +* **Summary:** It is a "bridge" material, not for 18650s (which use steel/nickel caps), but for batteries with raw aluminum electrodes.
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| 61 | +
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| 62 | +examples:
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| 63 | +
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| 64 | +- 0.11mm镀镍 + 叠加0.2mm紫铜
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| 65 | +- 0.1mm镀镍 + 叠加0.15mm紫铜
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| 66 | +- 1.2mm复合带 镍 + 铝
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| 67 | +- 铜极材料
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| 68 | +- 0.3mm镀镍
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| 69 | +- 0.4mm不锈钢
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| 70 | +- 0.2mm铝镍
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fab-dat/fab-soldering-dat/fab-soldering-materials-dat/fab-soldering-materials-dat.md
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| 1 | - |
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| 2 | - |
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| 3 | -# soldering-materials-dat |
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| 4 | - |
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| 5 | - |
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| 6 | -- [[solder-paste-dat]] - [[soldering-flux-dat]] |
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| 7 | - |
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| 8 | - |
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| 9 | - |
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| 10 | - |
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| 11 | -## soldering wire |
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| 12 | - |
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| 13 | -Nickel, Copper, and Sandwich (For 18650/21700) |
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| 14 | - |
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| 15 | -| Material | Best Use Case | Pros | Cons | |
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| 16 | -| :-------------- | :--------------------------------- | :--------------------------------------------------------------------------- | :--------------------------------------------------------------------- | |
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| 17 | -| **Pure Nickel** | Standard DIY packs (5A-15A) | Easiest to spot weld; corrosion resistant. | Higher resistance than copper; heats up at high current. | |
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| 18 | -| **Pure Copper** | High-performance (30A+) | Lowest resistance; minimal heat generation. | Extremely difficult to spot weld (requires laser/ultrasonic). | |
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| 19 | -| **Sandwich** | High-current DIY (Nickel + Copper) | Better conductivity than pure nickel; weldable with high-power spot welders. | Hard to tune welding parameters; risk of "cold" welds or blow-through. | |
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| 20 | - |
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| 21 | - |
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| 22 | - |
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| 23 | - |
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| 24 | - |
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| 25 | - |
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| 26 | -## 18650 Interconnect Materials: Why vs. Why Not |
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| 27 | - |
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| 28 | - |
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| 29 | -- Nickel Strip |
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| 30 | - |
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| 31 | -| Material | Conductivity | Weldability | Best Used For... | |
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| 32 | -| :-------------- | :---------------- | :------------ | :----------------------------------------------------------- | |
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| 33 | -| **Pure Nickel** | Good (~25% of Cu) | **Excellent** | Standard DIY packs, Robotics (Rover V2), Electric bikes. | |
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| 34 | -| **Pure Copper** | **Best (100%)** | **Very Poor** | Ultra-high performance racing drones or EV modules. | |
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| 35 | -| **Sandwich** | High | **Difficult** | High-current DIY builds (Copper strip under a Nickel strip). | |
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| 36 | - |
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| 37 | ---- |
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| 38 | - |
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| 39 | -### Why we choose Pure Nickel for 18650s: |
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| 40 | -1. **High Resistance (Ideal for Welding):** Spot welding relies on electrical resistance to generate heat. Nickel resists current just enough to melt instantly at the contact point, creating a strong bond. |
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| 41 | -2. **Thermal Control:** Copper is a "heat sink"—it pulls heat away so fast that the weld point never gets hot enough to melt, but the battery cell underneath gets dangerously hot. |
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| 42 | -3. **Corrosion Resistance:** Nickel does not rust or oxidize easily. Copper turns green (oxidizes) over time, which increases resistance and creates "hot spots." |
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| 43 | -4. **Tool Compatibility:** Most hobbyist spot welders (Sunkko, Malectrics, Kweld) are designed specifically for the physics of nickel. |
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| 44 | - |
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| 45 | - |
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| 46 | ---- |
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| 47 | - |
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| 48 | -### 2. Al-Ni (Aluminum-Nickel) Composite Strips |
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| 49 | - |
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| 50 | -**Primary Purpose:** Transitioning between dissimilar metals. |
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| 51 | - |
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| 52 | -* **When to use:** Specifically for **Pouch Cells** or **Prismatic Cells** where the positive terminal (tab) is made of **Aluminum**. |
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| 53 | -* **Why:** Aluminum and Nickel do not bond well through standard spot welding. |
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| 54 | -* **How it works:** The strip is bi-metallic (half Al, half Ni). |
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| 55 | - * **Al side** is welded to the battery's Aluminum tab. |
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| 56 | - * **Ni side** provides a weldable surface for standard nickel busbars or wires. |
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| 57 | -* **Summary:** It is a "bridge" material, not for 18650s (which use steel/nickel caps), but for batteries with raw aluminum electrodes. |
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| 58 | - |
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| 59 | -examples: |
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| 60 | - |
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| 61 | -- 0.11mm镀镍 + 叠加0.2mm紫铜 |
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| 62 | -- 0.1mm镀镍 + 叠加0.15mm紫铜 |
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| 63 | -- 1.2mm复合带 镍 + 铝 |
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| 64 | -- 铜极材料 |
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| 65 | -- 0.3mm镀镍 |
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| 66 | -- 0.4mm不锈钢 |
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| 67 | -- 0.2mm铝镍 |
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| 68 | - |
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| 69 | -## ref |
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| 70 | - |
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| 71 | -- [[PCB-soldering-tools-dat]] |
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| 72 | - |
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| 73 | - |
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| 74 | - |
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| 1 | +
|
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| 2 | +
|
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| 3 | +# soldering-materials-dat
|
|
| 4 | +
|
|
| 5 | +
|
|
| 6 | +- [[solder-paste-dat]] - [[soldering-flux-dat]]
|
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| 7 | +
|
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| 8 | +- [[fab-soldering-materials-dat]] - [[battery-strips-dat]]
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| 9 | +
|
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| 10 | +## ref
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| 11 | +
|
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| 12 | +- [[PCB-soldering-tools-dat]]
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| 13 | +
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| 14 | +
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| 15 | +
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