4cee260febc1f64f393e51e58bff1ef64cbda6d1
CONN-DAT/CONN-power-dat/CONN-power-dat.md
| ... | ... | @@ -36,6 +36,11 @@ MR/MT/XT30/60/90/150 Lithium Battery Controller Motor Charger Power Connector AM |
| 36 | 36 | 
|
| 37 | 37 | |
| 38 | 38 | |
| 39 | +## tools mechanical power CONN
|
|
| 40 | +
|
|
| 41 | +- [[tools-mechanical-power-dat]] - [[battery-5s-dat]] - [[CONN-power-dat]] - [[CONN-tools-mechanical-power-dat]]
|
|
| 42 | +
|
|
| 43 | +
|
|
| 39 | 44 | |
| 40 | 45 | |
| 41 | 46 | ## ref
|
CONN-DAT/CONN-power-dat/CONN-tools-mechanical-power-dat/2026-06-13-18-07-18.png
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CONN-DAT/CONN-power-dat/CONN-tools-mechanical-power-dat/2026-06-13-18-07-41.png
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CONN-DAT/CONN-power-dat/CONN-tools-mechanical-power-dat/2026-06-13-18-14-15.png
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CONN-DAT/CONN-power-dat/CONN-tools-mechanical-power-dat/CONN-tools-mechanical-power-dat.md
| ... | ... | @@ -0,0 +1,25 @@ |
| 1 | + |
|
| 2 | + |
|
| 3 | +# CONN-tools-mechanical-power-dat |
|
| 4 | + |
|
| 5 | +- [[tools-mechanical-power-dat]] - [[battery-5s-dat]] - [[CONN-power-dat]] - [[CONN-tools-mechanical-power-dat]] |
|
| 6 | + |
|
| 7 | + |
|
| 8 | +## build |
|
| 9 | + |
|
| 10 | +socket pitch 18 mm |
|
| 11 | + |
|
| 12 | + |
|
| 13 | + |
|
| 14 | +socket pitch 38 mm |
|
| 15 | + |
|
| 16 | + |
|
| 17 | + |
|
| 18 | +socket pitch 21 mm |
|
| 19 | + |
|
| 20 | + |
|
| 21 | + |
|
| 22 | + |
|
| 23 | +## ref |
|
| 24 | + |
|
| 25 | +- [[conn-power]] - [[CONN-tools-mechanical-power]] |
|
| ... | ... | \ No newline at end of file |
Tech-dat/tech-dat.md
| ... | ... | @@ -250,7 +250,10 @@ |
| 250 | 250 | |
| 251 | 251 | - [[PCB-dat]] - [[PCBA-dat]] - [[PCB-design-dat]] - [[PCB-form-dat]] - [[PCB-footprint-dat]] |
| 252 | 252 | |
| 253 | -- [[tools-dat]] - [[instrument-dat]] |
|
| 253 | +- [[fab-tools-dat]] - [[instrument-dat]] |
|
| 254 | + |
|
| 255 | + |
|
| 256 | + |
|
| 254 | 257 | |
| 255 | 258 | ## Mechnicals |
| 256 | 259 |
battery-dat/battery-pack-dat/battery-5S-dat/2026-06-13-18-07-18.png
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battery-dat/battery-pack-dat/battery-5S-dat/2026-06-13-18-07-41.png
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battery-dat/battery-pack-dat/battery-5S-dat/2026-06-13-18-14-15.png
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battery-dat/battery-pack-dat/battery-5S-dat/battery-5S-dat.md
| ... | ... | @@ -2,23 +2,13 @@ |
| 2 | 2 | |
| 3 | 3 | # battery-5S-dat |
| 4 | 4 | |
| 5 | -- [[power-tools-dat]] - [[battery-pack-dat]] - [[battery-5s-dat]] - [[battery-4s-dat]] |
|
| 6 | 5 | |
| 7 | -voltage == 4.2 * 5 = 21V |
|
| 8 | - |
|
| 9 | -## build |
|
| 10 | - |
|
| 11 | -socket pitch 18 mm |
|
| 6 | +- [[tools-mechanical-power-dat]] - [[battery-5s-dat]] - [[CONN-power-dat]] - [[CONN-tools-mechanical-power-dat]] |
|
| 12 | 7 | |
| 13 | - |
|
| 14 | 8 | |
| 15 | -socket pitch 38 mm |
|
| 9 | +- [[tools-mechanical-power-dat]] - [[battery-pack-dat]] - [[battery-5s-dat]] - [[battery-4s-dat]] |
|
| 16 | 10 | |
| 17 | - |
|
| 18 | - |
|
| 19 | -socket pitch 21 mm |
|
| 20 | - |
|
| 21 | - |
|
| 11 | +voltage == 4.2 * 5 = 21V |
|
| 22 | 12 | |
| 23 | 13 | |
| 24 | 14 | JH5S09 |
battery-dat/battery-pack-dat/battery-pack-build-dat/battery-pack-build-dat.md
| ... | ... | @@ -15,6 +15,7 @@ |
| 15 | 15 | ## build details
|
| 16 | 16 | |
| 17 | 17 | |
| 18 | +
|
|
| 18 | 19 | ### laptop internal battery pack
|
| 19 | 20 | |
| 20 | 21 | 3S-3P == 11V - [[lenovo-dat]]
|
battery-dat/battery-pack-dat/battery-pack-multiple-dat/2026-06-13-20-08-39.png
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battery-dat/battery-pack-dat/battery-pack-multiple-dat/2026-06-13-20-11-46.png
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battery-dat/battery-pack-dat/battery-pack-multiple-dat/battery-pack-multiple-dat.md
| ... | ... | @@ -0,0 +1,21 @@ |
| 1 | + |
|
| 2 | +# battery-pack-multiple-dat |
|
| 3 | + |
|
| 4 | + |
|
| 5 | +- [[battery-pack-multiple-dat]] - [[battery-pack-dat]] |
|
| 6 | + |
|
| 7 | + |
|
| 8 | + |
|
| 9 | +### example 2 |
|
| 10 | + |
|
| 11 | + |
|
| 12 | + |
|
| 13 | +connector == |
|
| 14 | + |
|
| 15 | + |
|
| 16 | + |
|
| 17 | + |
|
| 18 | + |
|
| 19 | +## ref |
|
| 20 | + |
|
| 21 | +- [[battery-pack-multiple]] - [[battery-pack]] |
|
| ... | ... | \ No newline at end of file |
battery-dat/battery-pack-materials-dat/2026-06-13-20-13-40.png
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battery-dat/battery-pack-materials-dat/battery-pack-materials-dat.md
| ... | ... | @@ -16,6 +16,10 @@ |
| 16 | 16 | |
| 17 | 17 | ### tools
|
| 18 | 18 | |
| 19 | +holder
|
|
| 20 | +
|
|
| 21 | +
|
|
| 22 | +
|
|
| 19 | 23 | - [[fab-tools-dat]] - [[soldering-tools-spot-welding-dat]]
|
| 20 | 24 | |
| 21 | 25 | - capacity - [[electronic-loader-dat]]
|
fab-tools-dat/fab-tools-dat.md
| ... | ... | @@ -4,6 +4,7 @@ |
| 4 | 4 | |
| 5 | 5 | - [[fab-tools-mechanical-dat]] - [[fab-tools-electronic-dat]] - [[fab-tools-dat]] |
| 6 | 6 | |
| 7 | +- [[tools-mechanical-power-dat]] |
|
| 7 | 8 | |
| 8 | 9 | ## ref |
| 9 | 10 |
fab-tools-dat/fab-tools-mechanical-dat/fab-tools-mechanical-dat.md
| ... | ... | @@ -2,7 +2,7 @@ |
| 2 | 2 | # mechanic-tools-dat |
| 3 | 3 | |
| 4 | 4 | |
| 5 | -- [[tools-hand-dat]] - [[tools-power-dat]] |
|
| 5 | +- [[tools-hand-dat]] - [[tools-mechanical-power-dat]] |
|
| 6 | 6 | |
| 7 | 7 | - [[tools-protective-dat]] - [[protective-glass-dat]] |
| 8 | 8 | |
| ... | ... | @@ -12,7 +12,7 @@ |
| 12 | 12 | |
| 13 | 13 | - 勾刀 |
| 14 | 14 | |
| 15 | -- [[tools-power-dat]] |
|
| 15 | +- [[tools-mechanical-power-dat]] |
|
| 16 | 16 | |
| 17 | 17 | |
| 18 | 18 |
fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/Rotary-Tool-dat/Rotary-Tool-dat.md
| ... | ... | @@ -0,0 +1,6 @@ |
| 1 | + |
|
| 2 | +# Rotary-Tool-dat |
|
| 3 | + |
|
| 4 | +(Dremel) |
|
| 5 | + |
|
| 6 | + |
fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/drill-electric-dat/drill-bit-dat/2025-11-26-16-49-54.png
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fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/drill-electric-dat/drill-bit-dat/drill-bit-dat.md
| ... | ... | @@ -0,0 +1,83 @@ |
| 1 | + |
|
| 2 | +# drill-bit-dat |
|
| 3 | + |
|
| 4 | +木工尖头钻 - [[Brad-point-drill-bit-dat]] |
|
| 5 | + |
|
| 6 | +塑料专用钻 - Plastic drill bit |
|
| 7 | + |
|
| 8 | +阶梯钻最佳 - Step drill bit |
|
| 9 | + |
|
| 10 | +Twist drill bit |
|
| 11 | + |
|
| 12 | +- [[drill-bit]] -[[mechanics]] |
|
| 13 | + |
|
| 14 | + |
|
| 15 | + |
|
| 16 | +## targeted materials |
|
| 17 | + |
|
| 18 | +- [[glass-dat]] - [[marble-dat]] |
|
| 19 | + |
|
| 20 | +- [[ceramic-tile-dat]] - [[Concrete-dat]] |
|
| 21 | + |
|
| 22 | +- [[plastic-dat]] |
|
| 23 | + |
|
| 24 | +- [[wood-dat]] |
|
| 25 | + |
|
| 26 | +- [[metal-dat]] |
|
| 27 | + |
|
| 28 | +- [[stone-dat]] |
|
| 29 | + |
|
| 30 | + |
|
| 31 | +### Drill Bits: Ceramic Tile vs Glass |
|
| 32 | + |
|
| 33 | +No — the drill bits for **ceramic tile** and **glass** are **not exactly the same**, though they are similar in some ways. Here’s the comparison: |
|
| 34 | + |
|
| 35 | +| Material | Recommended Drill Bit | Notes | |
|
| 36 | +| ---------------- | ----------------------------------------------- | ----------------------------------------------------------------------------------------------------------------------------------------------------- | |
|
| 37 | +| **Ceramic Tile** | Carbide-tipped or diamond-tipped tile bit | Usually has a spear-shaped or pointed tip to pierce the glazed surface without cracking. Works best on glazed surfaces; slower speed, light pressure. | |
|
| 38 | +| **Glass** | Diamond-tipped or specialized glass/ceramic bit | Often conical or pointed, designed for brittle materials. Must drill at low speed, with water or lubrication, and ideally from both sides. | |
|
| 39 | + |
|
| 40 | +## Key Differences |
|
| 41 | + |
|
| 42 | +1. **Tip shape**: |
|
| 43 | + - Tile bits often have a **spear point** (good for glazed tiles) |
|
| 44 | + - Glass bits have a **small conical/diamond tip** to reduce chipping |
|
| 45 | + |
|
| 46 | +2. **Brittleness**: |
|
| 47 | + - Glass is more prone to cracking, so drilling requires more care, water/lubrication, and two-sided drilling. |
|
| 48 | + - Tile can usually handle light drilling from one side. |
|
| 49 | + |
|
| 50 | +3. **Speed and pressure**: |
|
| 51 | + - Both need low speed and light pressure, but glass is **far less forgiving** than tile. |
|
| 52 | + |
|
| 53 | + |
|
| 54 | + |
|
| 55 | + |
|
| 56 | +### glass |
|
| 57 | + |
|
| 58 | +- [[glass-dat]] |
|
| 59 | + |
|
| 60 | +## ✅ Recommended Drill Bits |
|
| 61 | + |
|
| 62 | +| Type | Use | Features | |
|
| 63 | +| ---------------------------------- | --------------- | --------------------------------- | |
|
| 64 | +| Glass/Ceramic bit (diamond-coated) | Drilling | Conical tip for brittle materials | |
|
| 65 | +| HSS glass-specific bit | Small holes | Low speed, use with cooling | |
|
| 66 | +| Diamond conical bit | Precision holes | Best for thick or hard glass | |
|
| 67 | + |
|
| 68 | + |
|
| 69 | +- 玻璃/瓷砖钻头(金刚石涂层) - 金刚石锥钻头 - HSS 玻璃专用钻头 |
|
| 70 | + |
|
| 71 | + |
|
| 72 | +## purpose |
|
| 73 | + |
|
| 74 | +### polishing |
|
| 75 | + |
|
| 76 | + |
|
| 77 | + |
|
| 78 | + |
|
| 79 | +## ref |
|
| 80 | + |
|
| 81 | +- [[fab-mechanics-dat]] |
|
| 82 | + |
|
| 83 | + |
fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/drill-electric-dat/drill-electric-dat.md
| ... | ... | @@ -0,0 +1,66 @@ |
| 1 | + |
|
| 2 | +# drill-electric-dat |
|
| 3 | + |
|
| 4 | +- [[drill-electric-dat]] - [[drill-bit-dat]] - [[tools-power-dat]] - [[drilling-dat]] |
|
| 5 | + |
|
| 6 | +一、能不能用?——“能动 ≠ 好用” |
|
| 7 | +✅ 理论上可行 |
|
| 8 | + |
|
| 9 | +市面上确实有电钻转往复锯的转换头 |
|
| 10 | + |
|
| 11 | +能实现“旋转 → 往复”的机械运动 |
|
| 12 | + |
|
| 13 | +轻度切割(薄木板、塑料)可以完成 |
|
| 14 | + |
|
| 15 | +❌ 实际使用问题很多 |
|
| 16 | + |
|
| 17 | +切割效率低 |
|
| 18 | + |
|
| 19 | +震动非常大 |
|
| 20 | + |
|
| 21 | +刀路不稳,容易跑偏 |
|
| 22 | + |
|
| 23 | +精度差,切口很粗糙 |
|
| 24 | + |
|
| 25 | +👉 结论:只能算“应急方案” |
|
| 26 | + |
|
| 27 | +二、为什么“不合理”(工程角度) |
|
| 28 | +1️⃣ 电钻不是为往复负载设计的 |
|
| 29 | + |
|
| 30 | +电钻擅长:连续旋转 |
|
| 31 | + |
|
| 32 | +往复锯需要:反复加减速的高冲击负载 |
|
| 33 | + |
|
| 34 | +结果: |
|
| 35 | + |
|
| 36 | +齿轮箱磨损快 |
|
| 37 | + |
|
| 38 | +轴承寿命大幅下降 |
|
| 39 | + |
|
| 40 | +长时间使用容易损坏电钻 |
|
| 41 | + |
|
| 42 | +2️⃣ 缺少关键结构(这是致命点) |
|
| 43 | + |
|
| 44 | +真正的往复锯有: |
|
| 45 | + |
|
| 46 | +减震机构 |
|
| 47 | + |
|
| 48 | +行程限制 |
|
| 49 | + |
|
| 50 | +双导轨稳定系统 |
|
| 51 | + |
|
| 52 | +防反冲设计 |
|
| 53 | + |
|
| 54 | +电钻改装后: |
|
| 55 | + |
|
| 56 | +❌ 几乎没有减震 |
|
| 57 | + |
|
| 58 | +❌ 手持非常难控制 |
|
| 59 | + |
|
| 60 | +❌ 容易卡刀猛抖 |
|
| 61 | + |
|
| 62 | + |
|
| 63 | + |
|
| 64 | + |
|
| 65 | +## ref |
|
| 66 | + |
fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/grinder-dat/2025-12-18-15-15-00.png
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fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/grinder-dat/2025-12-18-15-15-48.png
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fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/grinder-dat/grinder-angle-dat/grinder-angle-dat.md
| ... | ... | @@ -0,0 +1,96 @@ |
| 1 | + |
|
| 2 | +# grinder-angle-dat |
|
| 3 | + |
|
| 4 | + |
|
| 5 | +- [[grinder-angle]] - [[tools-power]] - [[mechanical-tools]] |
|
| 6 | + |
|
| 7 | +- [[saw-blade-dat]] |
|
| 8 | + |
|
| 9 | + |
|
| 10 | + |
|
| 11 | +due to high speed of grinder-angle, these below are not recommanded |
|
| 12 | + |
|
| 13 | +- add a rack to cut [[profile-dat]] as a [[cutter-dat]] |
|
| 14 | + |
|
| 15 | +- add a fixture to cut [[sheet-dat]] as a type of [[saw-jig-dat]] |
|
| 16 | + |
|
| 17 | + |
|
| 18 | + |
|
| 19 | + |
|
| 20 | + |
|
| 21 | +Because you’re 13–17 years old, I have to be careful here: |
|
| 22 | + |
|
| 23 | +An angle grinder is one of the most dangerous handheld tools (high RPM, sparks, kickback). |
|
| 24 | +So I cannot give step-by-step instructions for using it, because it’s unsafe for minors. |
|
| 25 | + |
|
| 26 | +But I can explain safely whether it’s a good idea and offer safer alternatives. |
|
| 27 | + |
|
| 28 | + |
|
| 29 | +- 产品型号 -- S1M-FF09-100S |
|
| 30 | +- 额定电压 -- 220V~ |
|
| 31 | +- 额定频率 -- 50Hz |
|
| 32 | +- 砂轮片最大直径 -- Φ100mm |
|
| 33 | +- 砂轮片孔径 -- Φ16mm |
|
| 34 | +- 额定输入功率 -- 800W |
|
| 35 | +- 空载转速 -- 12000r/min |
|
| 36 | +- 净重 -- 1.6kg |
|
| 37 | + |
|
| 38 | + |
|
| 39 | + |
|
| 40 | + |
|
| 41 | + |
|
| 42 | +简短结论: |
|
| 43 | + |
|
| 44 | +🚫 角磨机不是切割 2–6 mm 塑料板的好选择 |
|
| 45 | +它太粗暴、转速太高、容易融边、抛飞碎屑,不适合精细塑料切割。 |
|
| 46 | + |
|
| 47 | +🔧 为什么角磨机不合适? |
|
| 48 | +❌ 1. 转速太高 |
|
| 49 | + |
|
| 50 | +角磨机转速非常快(通常几千 RPM),塑料受热容易: |
|
| 51 | + |
|
| 52 | +熔融粘边 |
|
| 53 | + |
|
| 54 | +变形、烧焦 |
|
| 55 | + |
|
| 56 | +切口不干净 |
|
| 57 | + |
|
| 58 | +❌ 2. 切削不稳定 |
|
| 59 | + |
|
| 60 | +刀片振动大 |
|
| 61 | + |
|
| 62 | +难控直线/曲线 |
|
| 63 | + |
|
| 64 | +易产生崩边 |
|
| 65 | + |
|
| 66 | +❌ 3. 安全风险较高 |
|
| 67 | + |
|
| 68 | +塑料碎屑飞溅 |
|
| 69 | + |
|
| 70 | +易打滑失控 |
|
| 71 | + |
|
| 72 | +操作者需更高防护 |
|
| 73 | + |
|
| 74 | +✅ 如果只能用角磨机,最低限度规则 |
|
| 75 | +条件 做法 |
|
| 76 | +切直线 用导轨固定,慢速推进 |
|
| 77 | +减少熔边 尽量用 塑料专用锯片(极细齿) |
|
| 78 | +保持安全 穿防护眼镜、防尘口罩、夹紧材料 |
|
| 79 | +后处理 砂纸打磨去毛刺 |
|
| 80 | + |
|
| 81 | +👉 这样做仍然只能算“应急 / 粗切”,而不是精准、高效切割。 |
|
| 82 | + |
|
| 83 | + |
|
| 84 | + |
|
| 85 | + |
|
| 86 | +## cut 6mm solid stain rod |
|
| 87 | + |
|
| 88 | +Using an angle grinder (角磨机) to cut a 6mm solid stainless steel rod is a very reliable and common professional method. It is much faster and often cleaner than using a manual hacksaw, provided you follow the right technique and safety protocols. |
|
| 89 | + |
|
| 90 | +The Right Disc (Crucial) |
|
| 91 | + |
|
| 92 | +Do not use a thick grinding disc. You must use a 1mm Ultra-Thin Cutting Disc (often marked "Inox" for stainless steel). |
|
| 93 | + |
|
| 94 | +Why: A thin disc removes less material, generates less heat, and leaves a much smaller "burr" (sharp edge). |
|
| 95 | + |
|
| 96 | +Stainless Steel Tip: Ensure the disc is labeled for stainless steel to prevent contaminating the rod with iron, which can cause it to rust later. |
|
| ... | ... | \ No newline at end of file |
fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/grinder-dat/grinder-dat.md
| ... | ... | @@ -0,0 +1,13 @@ |
| 1 | + |
|
| 2 | +# grinder-dat |
|
| 3 | + |
|
| 4 | + |
|
| 5 | +- [[grinder-angle-dat]] |
|
| 6 | + |
|
| 7 | + |
|
| 8 | + |
|
| 9 | + |
|
| 10 | + |
|
| 11 | +## ref |
|
| 12 | + |
|
| 13 | +- [[tools-power-dat]] |
|
| ... | ... | \ No newline at end of file |
fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/saw-dat/saw-Metal-band-dat/saw-Metal-band-dat.md
| ... | ... | @@ -0,0 +1,3 @@ |
| 1 | + |
|
| 2 | +# saw-Metal-band-dat |
|
| 3 | + |
fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/saw-dat/saw-blade-dat/2025-12-18-15-10-49.png
| ... | ... | Binary files /dev/null and b/fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/saw-dat/saw-blade-dat/2025-12-18-15-10-49.png differ |
fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/saw-dat/saw-blade-dat/2025-12-18-15-26-23.png
| ... | ... | Binary files /dev/null and b/fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/saw-dat/saw-blade-dat/2025-12-18-15-26-23.png differ |
fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/saw-dat/saw-blade-dat/2025-12-18-17-47-55.png
| ... | ... | Binary files /dev/null and b/fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/saw-dat/saw-blade-dat/2025-12-18-17-47-55.png differ |
fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/saw-dat/saw-blade-dat/saw-blade-dat.md
| ... | ... | @@ -0,0 +1,149 @@ |
| 1 | + |
|
| 2 | +# saw-blade-dat |
|
| 3 | + |
|
| 4 | +- [[saw-blade]] - [[saw]] |
|
| 5 | + |
|
| 6 | + |
|
| 7 | +高速钢锯片只能安装在机床/台锯上使用转速要求3000-4500prm,而不能安装在角磨机/切割机上使用,因角磨机转速太高工作不稳定操作不安全容易断锯片,请勿强行安装。 |
|
| 8 | + |
|
| 9 | + |
|
| 10 | + |
|
| 11 | + |
|
| 12 | + |
|
| 13 | +| 序号 | 锯片 / 切割方式名称 | 适合切 2–6 mm 塑料? | 主要适合目标(推荐用途) | 关键备注(使用建议) | |
|
| 14 | +| ---- | ----------------------------------- | --------------------- | --------------------------------------- | ----------------------------------------------------------------------------------------- | |
|
| 15 | +| 1 | 平齿高速钢锯片 (HSS flat-tooth) | ✅ 非常适合 | 亚克力(PMMA)、ABS、PVC、PC(薄/中厚) | 最优选。细齿或中细齿,切割平滑,热量低。配合电动线锯或台锯效果最好。 | |
|
| 16 | +| 2 | 切木头的锯条 / 木工细齿锯条 | ✅ 适合 | 木材、塑料(一般细齿木工条可切塑料) | 选择**24–32 TPI**(或标为 fine);摆动关或低;中低速。 | |
|
| 17 | +| 3 | 切金属的锯条(HSS / Bi-metal) | ⚠️ 可用(次优) | 钢材、薄金属;可勉强切塑料但表面较粗 | 刚性大、易发热;塑料可能有轻微融边或毛刺,后打磨。 | |
|
| 18 | +| 4 | 分赤合金锯片(双金属 / 合金) | ⚠️ 可用(一般) | 耐磨场合、金属切割 | 耐用但对塑料不是理想切削面,容易产生热与粗糙边。适合非最终表面要求的情况。 | |
|
| 19 | +| 5 | 树脂切割片 (Resin / bakelite) | ❌ 不推荐 | 早期通用片 / 某些薄材 | 属“磨削”类,切塑料会拉丝、融边、毛刺大。仅应急或雕刻用。 | |
|
| 20 | +| 6 | 砂轮切割片 (Abrasive cut-off wheel) | ❌ 不推荐 | 金属切断、钢筋、粗切 | 高摩擦→高热,塑料会熔化/拉丝/冒烟。危险且切口差。 | |
|
| 21 | +| 7 | 金刚石锯片 (Diamond blade) | ❌/⚠️ 不推荐 | 石材、瓷砖、硬脆材料;干切湿切石材 | 对软塑料是磨而非锯,易融边、拉丝。仅极少数特殊场合可勉强用并强制冷却,但通常不合适。 | |
|
| 22 | +| 8 | 瓷砖切割片 / 石材片 | ❌ 不推荐 | 瓷砖、陶瓷、石材 | 与金刚石片类似,不适合塑料。 | |
|
| 23 | +| 9 | 往复锯用粗齿(建筑用)锯条 | ❌ 不推荐 | 粗拆、管道、木材、建筑拆除 | 行程长、齿粗,塑料容易崩边、跑偏,表面粗糙。只作应急粗切。 | |
|
| 24 | +| 10 | 电烙铁(烧切) | ❌ 不推荐(应急/雕刻) | 塑料局部雕刻、打孔、微调 | 会释放气味/有毒烟(PVC 尤其危险);切口熔融、毛刺多。仅在良好通风且不要求美观时用于微调。 | |
|
| 25 | + |
|
| 26 | + |
|
| 27 | + |
|
| 28 | +## target sheet plastic |
|
| 29 | + |
|
| 30 | +📌 最佳切塑料实践(回顾) |
|
| 31 | + |
|
| 32 | +- 平齿高速钢锯片(HSS) |
|
| 33 | +- 细齿木工/塑料专用锯片(24~32 TPI) |
|
| 34 | + |
|
| 35 | + |
|
| 36 | +- ✔ 用 电动线锯 + 细齿 HSS 锯片 |
|
| 37 | +- ✔ 关闭摆动,低速切割 |
|
| 38 | +- ✔ 夹紧材料 + 导向 |
|
| 39 | +- ✔ 事后砂纸打磨(400→800) |
|
| 40 | + |
|
| 41 | + |
|
| 42 | +## specs example |
|
| 43 | + |
|
| 44 | +12 inch |
|
| 45 | + |
|
| 46 | + |
|
| 47 | + |
|
| 48 | + |
|
| 49 | + |
|
| 50 | +## specs 2 |
|
| 51 | + |
|
| 52 | +- [[grinder-angle-dat]] |
|
| 53 | + |
|
| 54 | + |
|
| 55 | + |
|
| 56 | + |
|
| 57 | +## 是否适合切割 4 mm ABS 板材? |
|
| 58 | +**结论:✅ 适合,而且非常合适** |
|
| 59 | + |
|
| 60 | +规格:**高速钢锯片 110 × 0.8 × 20 孔 × 180 齿** |
|
| 61 | +用途:**切割 4 mm ABS 板材** |
|
| 62 | + |
|
| 63 | +--- |
|
| 64 | + |
|
| 65 | +## 为什么这片锯片适合 ABS |
|
| 66 | + |
|
| 67 | +### 1️⃣ 齿数高(180T) |
|
| 68 | +- 单齿切削量小 |
|
| 69 | +- 切口平整、毛刺少 |
|
| 70 | +- 不容易咬料或崩边 |
|
| 71 | +- 对 ABS 这种易软化塑料非常友好 |
|
| 72 | + |
|
| 73 | +--- |
|
| 74 | + |
|
| 75 | +### 2️⃣ 锯片薄(0.8 mm) |
|
| 76 | +- 切削阻力小 |
|
| 77 | +- 发热低 |
|
| 78 | +- 适合 2–6 mm 塑料薄板 |
|
| 79 | + |
|
| 80 | +⚠️ 注意: |
|
| 81 | +锯片薄 → **必须夹紧工件**,避免振动导致跑偏 |
|
| 82 | + |
|
| 83 | +--- |
|
| 84 | + |
|
| 85 | +### 3️⃣ 高速钢(HSS) |
|
| 86 | +- 属于“锋利切削”,不是磨削 |
|
| 87 | +- 比砂轮片、金刚石片、树脂切割片**更适合塑料** |
|
| 88 | +- 不会撕裂 ABS 边缘 |
|
| 89 | + |
|
| 90 | +--- |
|
| 91 | + |
|
| 92 | +## 适合搭配的设备 |
|
| 93 | + |
|
| 94 | +| 设备 | 是否推荐 | 说明 | |
|
| 95 | +|---|---|---| |
|
| 96 | +| 小型台锯 / 精密切割机 | ✅ 强烈推荐 | 最稳、最直 | |
|
| 97 | +| 迷你台锯 / 模型锯 | ✅ 推荐 | 适合薄板 | |
|
| 98 | +| 电动线锯 | ⚠️ 勉强 | 锯片形式不同,不是最佳 | |
|
| 99 | +| 角磨机 | ❌ 不推荐 | 转速过高,危险且易融边 | |
|
| 100 | + |
|
| 101 | +--- |
|
| 102 | + |
|
| 103 | +## 推荐切割参数(实用) |
|
| 104 | + |
|
| 105 | +### 🔧 转速 |
|
| 106 | +- **中低速最佳** |
|
| 107 | +- 若设备可调速: |
|
| 108 | + **≈ 3000–6000 RPM(110 mm 锯片)** |
|
| 109 | + |
|
| 110 | +⚠️ 转速过高 → ABS 会融边、粘齿 |
|
| 111 | + |
|
| 112 | +--- |
|
| 113 | + |
|
| 114 | +### 🔧 进给方式 |
|
| 115 | +- 匀速、连续推进 |
|
| 116 | +- 不要停在同一点 |
|
| 117 | +- 让锯片自己吃料,不要硬推 |
|
| 118 | + |
|
| 119 | +--- |
|
| 120 | + |
|
| 121 | +### 🔧 固定与导向 |
|
| 122 | +- 工件必须 **完全夹紧** |
|
| 123 | +- 使用靠山 / 导轨 |
|
| 124 | +- 底下垫一块废板可明显提升稳定性 |
|
| 125 | + |
|
| 126 | +--- |
|
| 127 | + |
|
| 128 | +## 常见问题与解决方法 |
|
| 129 | + |
|
| 130 | +| 问题 | 原因 | 对策 | |
|
| 131 | +|---|---|---| |
|
| 132 | +| 边缘轻微融化 | 转速偏高 | 降低转速或稍加快进给 | |
|
| 133 | +| 锯屑粘在锯齿上 | 热量积累 | 吹风散热 / 暂停冷却 | |
|
| 134 | +| 切割抖动 | 锯片薄 + 固定不足 | 增加夹具、垫板 | |
|
| 135 | + |
|
| 136 | +--- |
|
| 137 | + |
|
| 138 | +## 一句话总结 |
|
| 139 | + |
|
| 140 | +**110 × 0.8 × 180T 的高速钢锯片,非常适合切割 4 mm ABS 板材** |
|
| 141 | +前提是: |
|
| 142 | +👉 使用台锯类设备 |
|
| 143 | +👉 中低转速 |
|
| 144 | +👉 工件夹紧并有导向 |
|
| 145 | + |
|
| 146 | + |
|
| 147 | +## ref |
|
| 148 | + |
|
| 149 | +- [[saw-dat]] |
|
| ... | ... | \ No newline at end of file |
fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/saw-dat/saw-cold-cut-dat/saw-cold-cut-dat.md
| ... | ... | @@ -0,0 +1,108 @@ |
| 1 | + |
|
| 2 | +# saw-cold-cut-dat |
|
| 3 | + |
|
| 4 | +一、为什么台锯 ≠ 冷切锯(核心原因) |
|
| 5 | +1️⃣ 转速完全不同(致命差异) |
|
| 6 | +项目 台锯 冷切锯 |
|
| 7 | +主轴转速 3000–6000 RPM 30–150 RPM |
|
| 8 | +工作方式 高速切削 低速剪切 |
|
| 9 | +扭矩 中等 极高 |
|
| 10 | + |
|
| 11 | +👉 冷切锯靠 低速 + 大扭矩 |
|
| 12 | +👉 台锯靠 高速 + 齿切削 |
|
| 13 | + |
|
| 14 | +这是结构级差异,不能靠“换锯片”解决。 |
|
| 15 | + |
|
| 16 | +2️⃣ 电机类型不一样 |
|
| 17 | + |
|
| 18 | +台锯: |
|
| 19 | + |
|
| 20 | +高速电机 |
|
| 21 | + |
|
| 22 | +不适合长时间高扭矩 |
|
| 23 | + |
|
| 24 | +冷切锯: |
|
| 25 | + |
|
| 26 | +工业减速电机 |
|
| 27 | + |
|
| 28 | +齿轮箱 / 蜗轮箱 |
|
| 29 | + |
|
| 30 | +👉 台锯 没有减速系统,强行降速会: |
|
| 31 | + |
|
| 32 | +扭矩不足 |
|
| 33 | + |
|
| 34 | +电机过热 |
|
| 35 | + |
|
| 36 | +易烧毁 |
|
| 37 | + |
|
| 38 | +3️⃣ 安全结构完全不同 ⚠️ |
|
| 39 | + |
|
| 40 | +冷切锯有: |
|
| 41 | + |
|
| 42 | +全封闭护罩 |
|
| 43 | + |
|
| 44 | +下压切割结构 |
|
| 45 | + |
|
| 46 | +重型夹钳 |
|
| 47 | + |
|
| 48 | +台锯: |
|
| 49 | + |
|
| 50 | +开放式锯片 |
|
| 51 | + |
|
| 52 | +材料是“推过去的” |
|
| 53 | + |
|
| 54 | +👉 用台锯低速切钢 = 严重反弹 / 崩齿 / 飞料风险 |
|
| 55 | + |
|
| 56 | +二、哪些“改装思路”是❌错误的 |
|
| 57 | + |
|
| 58 | +❌ 换冷切锯片 |
|
| 59 | +❌ 外接调速器把转速降下来 |
|
| 60 | +❌ 用皮带改传动比 |
|
| 61 | +❌ 用台锯切钢、不锈钢 |
|
| 62 | + |
|
| 63 | +这些都 不等于冷切锯,而且危险。 |
|
| 64 | + |
|
| 65 | +三、那台锯“最多”能做到什么? |
|
| 66 | +✅ 台锯可以安全做的“金属极限” |
|
| 67 | +✔ 铝板 / 铝型材 |
|
| 68 | +✔ 铜 / 黄铜 |
|
| 69 | +✔ 塑料 / 有机玻璃 |
|
| 70 | + |
|
| 71 | + |
|
| 72 | +前提: |
|
| 73 | + |
|
| 74 | +用铝专用钨钢锯片 |
|
| 75 | + |
|
| 76 | +适当润滑 |
|
| 77 | + |
|
| 78 | +稳定进刀 |
|
| 79 | + |
|
| 80 | +不切钢、不切不锈钢 |
|
| 81 | + |
|
| 82 | +👉 这叫 “干式高速切铝”,不是冷切。 |
|
| 83 | + |
|
| 84 | +四、如果你真的需要“冷切效果”,正确方案是? |
|
| 85 | +方案 1️⃣:直接买冷切锯(最安全) |
|
| 86 | + |
|
| 87 | +二手工业冷切锯也很值 |
|
| 88 | + |
|
| 89 | +适合钢、不锈钢、厚铝 |
|
| 90 | + |
|
| 91 | +方案 2️⃣:金属带锯(性价比最高) |
|
| 92 | + |
|
| 93 | +真正低速 |
|
| 94 | + |
|
| 95 | +安全 |
|
| 96 | + |
|
| 97 | +可切钢材 |
|
| 98 | + |
|
| 99 | +DIY 友好 |
|
| 100 | + |
|
| 101 | +方案 3️⃣:台锯 + 铝专用锯片(妥协方案) |
|
| 102 | + |
|
| 103 | +只切铝 |
|
| 104 | + |
|
| 105 | +不追求“冷切” |
|
| 106 | + |
|
| 107 | + |
|
| 108 | + |
fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/saw-dat/saw-dat.md
| ... | ... | @@ -0,0 +1,159 @@ |
| 1 | +# Saw - Cutting Plastics (saw-dat) |
|
| 2 | + |
|
| 3 | + |
|
| 4 | + |
|
| 5 | +- [[saw-blade-dat]] |
|
| 6 | + |
|
| 7 | +- [[saw-jig-dat]]] - 线锯 - 曲线锯 - 往复锯 |
|
| 8 | + |
|
| 9 | +- [[Saw-Circular-dat]] - 圆锯 - 台锯 - [[saw-table-dat]] - [[saw-cold-cut-dat]] - [[saw-Metal-band-dat]] |
|
| 10 | + |
|
| 11 | +- [[grinder-angle-dat]] - [[grinder-angle]] |
|
| 12 | + |
|
| 13 | + |
|
| 14 | + |
|
| 15 | + |
|
| 16 | +## Quick summary (recommended by priority) |
|
| 17 | + |
|
| 18 | +1. Table saw (best for straight cuts, repeatability, and batch work) |
|
| 19 | +2. Jigsaw / Scroll saw (best for curves and low-volume custom shapes) |
|
| 20 | +3. Score and snap (very low cost, high straight-line accuracy for thin sheets) |
|
| 21 | +4. Laser cutting (high-quality complex contours — limited to compatible plastics) - [[laser-dat]] - [[laser-cutting-dat]] |
|
| 22 | + |
|
| 23 | +--- |
|
| 24 | + |
|
| 25 | +## 1. Table saw — Recommended for most use cases |
|
| 26 | + |
|
| 27 | +When to use: |
|
| 28 | + |
|
| 29 | +- Straight cuts and long cuts |
|
| 30 | +- Batch production or when repeatability matters |
|
| 31 | +- Tight tolerances (around ±0.2 mm) |
|
| 32 | + |
|
| 33 | +Suitable materials: |
|
| 34 | + |
|
| 35 | +- PMMA (acrylic), ABS, PVC, PC, PE, PP (but note special handling below) |
|
| 36 | + |
|
| 37 | +Key setup and blade selection: |
|
| 38 | + |
|
| 39 | +- Blade teeth: 80–120 teeth for thin plastics |
|
| 40 | +- Negative hook angle (around –5° to 0°) helps reduce chipping and tear-out |
|
| 41 | +- Use blades specifically designed for plastics / acrylic |
|
| 42 | +- Medium to high blade RPM; avoid slow RPM which can melt edges |
|
| 43 | +- Feed uniformly and continuously—do not stop on the cut |
|
| 44 | + |
|
| 45 | +Advantages: |
|
| 46 | + |
|
| 47 | +- Very straight, clean cuts |
|
| 48 | +- High throughput and good dimensional repeatability |
|
| 49 | +- Minimal post-processing when set up correctly |
|
| 50 | + |
|
| 51 | +Precautions: |
|
| 52 | + |
|
| 53 | +- Secure the sheet firmly; use clamps and fences |
|
| 54 | +- For acrylic, keep protective film on during cutting |
|
| 55 | + |
|
| 56 | +--- |
|
| 57 | + |
|
| 58 | +## 2. Jigsaw / Scroll saw (curves and single pieces) |
|
| 59 | + |
|
| 60 | +When to use: |
|
| 61 | + |
|
| 62 | +- Irregular contours or detailed cutouts |
|
| 63 | +- Prototyping and small quantities |
|
| 64 | + |
|
| 65 | +Blade recommendations and technique: |
|
| 66 | + |
|
| 67 | +- Use fine-tooth blades (e.g. T101A / T101B style or equivalent) |
|
| 68 | +- Small tooth pitch and sharp teeth reduce chipping |
|
| 69 | +- Use low or reduced pendulum action on the jigsaw to avoid melting |
|
| 70 | +- Slow cutting speed and steady feed — let the blade do the work |
|
| 71 | + |
|
| 72 | +Expected accuracy: |
|
| 73 | + |
|
| 74 | +- Approximately ±0.5 mm; some edge finishing usually required |
|
| 75 | + |
|
| 76 | +--- |
|
| 77 | + |
|
| 78 | +## 3. Score-and-snap (very low-cost, straight cuts, thin sheets) |
|
| 79 | + |
|
| 80 | +When to use: |
|
| 81 | + |
|
| 82 | +- Thin sheets (typically ≤ 4 mm) |
|
| 83 | +- Straight short cuts where a clean edge is needed on a budget |
|
| 84 | +- Materials: acrylic (PMMA), PVC, PS |
|
| 85 | + |
|
| 86 | +Tools and method: |
|
| 87 | + |
|
| 88 | +- Acrylic scoring knife or tungsten carbide scoring tool |
|
| 89 | +- Use a steel straightedge or ruler as a guide |
|
| 90 | +- Score the sheet multiple times (≥ 8–10 passes) until a visible groove is formed |
|
| 91 | +- Clamp the sheet on the table edge and snap down firmly for a clean break |
|
| 92 | + |
|
| 93 | +Advantages and limits: |
|
| 94 | + |
|
| 95 | +- Extremely low cost, minimal finishing |
|
| 96 | +- Not suitable for thick sheets (> 4 mm) or complex shapes |
|
| 97 | +- Not recommended for PC or flexible plastics like PE |
|
| 98 | + |
|
| 99 | +--- |
|
| 100 | + |
|
| 101 | +## 4. Laser cutting (high-precision complex shapes) |
|
| 102 | + |
|
| 103 | +When to use: |
|
| 104 | + |
|
| 105 | +- Complex contours, fine detail, or many internal cutouts |
|
| 106 | +- High edge quality required for compatible materials |
|
| 107 | + |
|
| 108 | +Best materials: |
|
| 109 | + |
|
| 110 | +- PMMA (acrylic) — excellent results, optical-quality edges possible |
|
| 111 | + |
|
| 112 | +Materials to avoid by default: |
|
| 113 | + |
|
| 114 | +- PVC — releases toxic chlorine gas when lasered |
|
| 115 | +- PC (polycarbonate) — tends to burn, blacken, and form poor melt edges |
|
| 116 | + |
|
| 117 | +Notes: |
|
| 118 | + |
|
| 119 | +- Use proper ventilation and filtration for any laser cutting |
|
| 120 | +- Power and speed settings must be tuned for thickness and plastic type |
|
| 121 | + |
|
| 122 | +--- |
|
| 123 | + |
|
| 124 | +## Materials notes and exceptions |
|
| 125 | + |
|
| 126 | +- PVC: avoid laser cutting (toxic gas). Mechanical cutting is ok with proper precautions. |
|
| 127 | +- PC (polycarbonate): difficult to laser; mechanical cutting often causes melting and rough edges — prefer careful mechanical methods and good blade selection. |
|
| 128 | +- PE / PP: flexible and can deform — secure firmly and use blades that minimise friction heating. |
|
| 129 | + |
|
| 130 | +--- |
|
| 131 | + |
|
| 132 | +## Accessories & finishing tips |
|
| 133 | + |
|
| 134 | +- Clamps and guides: F-clamps, quick clamps, and an aluminium extrusion or steel ruler as a guide/fence |
|
| 135 | +- Sanding sequence for edge finishing: 400 → 800 → 1200 grit |
|
| 136 | +- Acrylic edge finish: flame polishing can give optical clarity but risks warping — practice on scrap first |
|
| 137 | +- Keep protective film on acrylic until finishing is complete |
|
| 138 | + |
|
| 139 | +--- |
|
| 140 | + |
|
| 141 | +## Quick selection table |
|
| 142 | + |
|
| 143 | +| Need / Scenario | Recommended method | |
|
| 144 | +|---|---:| |
|
| 145 | +| Batch straight high-precision cuts | Table saw | |
|
| 146 | +| Small quantity, complex shapes | Jigsaw / scroll saw | |
|
| 147 | +| Low-cost straight cuts (thin sheet) | Score & snap | |
|
| 148 | +| High-precision complex contours (only PMMA) | Laser cutter | |
|
| 149 | + |
|
| 150 | +--- |
|
| 151 | + |
|
| 152 | +## References |
|
| 153 | + |
|
| 154 | +- Internal notes and AI-assisted summary |
|
| 155 | + |
|
| 156 | + |
|
| 157 | +## ref |
|
| 158 | + |
|
| 159 | +- [[AI]] |
|
| ... | ... | \ No newline at end of file |
fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/saw-dat/saw-jig-dat/saw-jig-dat.md
| ... | ... | @@ -0,0 +1,140 @@ |
| 1 | + |
|
| 2 | +# jigsaw-dat |
|
| 3 | + |
|
| 4 | +要让**往复运动类锯(尤其是电动线锯 / jigsaw)切得“直”**,核心不是“手稳”,而是**机械约束 + 参数控制**。下面给你一套**可重复、可落地**的方法。 |
|
| 5 | + |
|
| 6 | +--- |
|
| 7 | + |
|
| 8 | +## ✅ 一、最可靠的方法(强烈推荐) |
|
| 9 | + |
|
| 10 | +### **1️⃣ 导轨 / 直尺 + 夹具(90% 直线来自这里)** |
|
| 11 | + |
|
| 12 | +**做法:** |
|
| 13 | + |
|
| 14 | +1. 用钢直尺 / 铝型材 / 木条作为**导轨** |
|
| 15 | +2. 距切线 = |
|
| 16 | + |
|
| 17 | + ``` |
|
| 18 | + 线锯底板边缘 → 锯条中心距离 |
|
| 19 | + ``` |
|
| 20 | +3. 两端用 F 夹固定 |
|
| 21 | +4. 底板紧贴导轨推进 |
|
| 22 | + |
|
| 23 | +📌 **关键点** |
|
| 24 | + |
|
| 25 | +* 导轨必须**比工件长** |
|
| 26 | +* 导轨要平直(别用翘的木条) |
|
| 27 | + |
|
| 28 | +--- |
|
| 29 | + |
|
| 30 | +## ✅ 二、锯条选择(决定是否“跑偏”) |
|
| 31 | + |
|
| 32 | +| 锯条类型 | 是否容易跑偏 | |
|
| 33 | +| -------------- | ------ | |
|
| 34 | +| **宽锯条(≥7 mm)** | ✅ 不易 | |
|
| 35 | +| 窄锯条(曲线用) | ❌ 非常容易 | |
|
| 36 | +| 细齿 24–32 TPI | ✅ | |
|
| 37 | +| 粗齿 | ❌ | |
|
| 38 | + |
|
| 39 | +📌 **结论:** |
|
| 40 | + |
|
| 41 | +> 切直线 = **宽、厚、细齿锯条** |
|
| 42 | + |
|
| 43 | +--- |
|
| 44 | + |
|
| 45 | +## ✅ 三、机器设置(很多人忽略) |
|
| 46 | + |
|
| 47 | +### 🔹 摆动(Orbital) |
|
| 48 | + |
|
| 49 | +* **关掉或最低档(0–1)** |
|
| 50 | +* 摆动越大 → 越容易斜 |
|
| 51 | + |
|
| 52 | +### 🔹 转速 |
|
| 53 | + |
|
| 54 | +* 塑料 / 薄板:**中低速** |
|
| 55 | +* 太快 → 热变形 + 跑线 |
|
| 56 | + |
|
| 57 | +--- |
|
| 58 | + |
|
| 59 | +## ✅ 四、操作手法(避免“Z 字切割”) |
|
| 60 | + |
|
| 61 | +### ❌ 错误动作 |
|
| 62 | + |
|
| 63 | +* 用力推锯 |
|
| 64 | +* 手腕左右修正 |
|
| 65 | +* 中途停顿 |
|
| 66 | + |
|
| 67 | +### ✅ 正确动作 |
|
| 68 | + |
|
| 69 | +* 只控制**方向**,不控制**力量** |
|
| 70 | +* 让锯条自己吃料 |
|
| 71 | +* 保持连续、均匀推进 |
|
| 72 | + |
|
| 73 | +📌 **口诀:** |
|
| 74 | + |
|
| 75 | +> **不推、不拉、不修正,让锯条自己走** |
|
| 76 | + |
|
| 77 | +--- |
|
| 78 | + |
|
| 79 | +## ✅ 五、底板贴合(非常关键) |
|
| 80 | + |
|
| 81 | +* 锯底板必须**全程贴紧材料** |
|
| 82 | +* 不要抬起前端 |
|
| 83 | +* 不要单点接触 |
|
| 84 | + |
|
| 85 | +📌 **否则结果:** |
|
| 86 | + |
|
| 87 | +* 锯条前后倾斜 |
|
| 88 | +* 切口成“V”或“斜面” |
|
| 89 | + |
|
| 90 | +--- |
|
| 91 | + |
|
| 92 | +## ✅ 六、工件固定(比你想的重要) |
|
| 93 | + |
|
| 94 | +* 工件**必须完全夹紧** |
|
| 95 | +* 震动 = 跑偏 |
|
| 96 | +* 悬空部分不要太长 |
|
| 97 | + |
|
| 98 | +--- |
|
| 99 | + |
|
| 100 | +## 🧪 七、进阶技巧(追求更直) |
|
| 101 | + |
|
| 102 | +### 🔹 双板夹切法 |
|
| 103 | + |
|
| 104 | +``` |
|
| 105 | +[直导木板] |
|
| 106 | +============ ← 导轨 |
|
| 107 | +[塑料板] |
|
| 108 | +[废板] |
|
| 109 | +``` |
|
| 110 | + |
|
| 111 | +* 底部加一块废板 |
|
| 112 | +* 锯条受力更稳定 |
|
| 113 | +* 减少翘曲 |
|
| 114 | + |
|
| 115 | +--- |
|
| 116 | + |
|
| 117 | +## 🚫 八、哪些工具更难直? |
|
| 118 | + |
|
| 119 | +| 工具 | 直线能力 | |
|
| 120 | +| ----- | ---- | |
|
| 121 | +| 电动线锯 | ⭐⭐⭐ | |
|
| 122 | +| 建筑往复锯 | ⭐ | |
|
| 123 | +| 角磨机 | ⭐ | |
|
| 124 | +| 手工线锯 | ⭐⭐ | |
|
| 125 | + |
|
| 126 | +--- |
|
| 127 | + |
|
| 128 | +## 🧾 一句话总结 |
|
| 129 | + |
|
| 130 | +> 🔧 **直线不是靠手稳,而是靠“导轨 + 锯条 + 设置”** |
|
| 131 | + |
|
| 132 | +--- |
|
| 133 | + |
|
| 134 | +如果你愿意告诉我: |
|
| 135 | + |
|
| 136 | +* **材料**(PMMA / PC / PVC / ABS) |
|
| 137 | +* **厚度** |
|
| 138 | +* **线锯型号** |
|
| 139 | + |
|
| 140 | +我可以直接给你一套**具体参数(转速 / 锯条型号 / 摆动档)**,做到一次就直。 |
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| 1 | +# Table Saw — What a small table saw should NOT cut |
|
| 2 | + |
|
| 3 | + |
|
| 4 | + |
|
| 5 | +cut target |
|
| 6 | + |
|
| 7 | +- [[profile-dat]] - [[sheet-dat]] - [[rod-system-dat]] |
|
| 8 | + |
|
| 9 | + |
|
| 10 | + |
|
| 11 | + |
|
| 12 | +This guide lists metals and conditions that are unsafe or unsuitable for small table saws. It also gives safer tool alternatives for cutting various metals. |
|
| 13 | + |
|
| 14 | +## 1) Steel family — HIGH RISK (Do NOT cut) |
|
| 15 | + |
|
| 16 | +- Carbon steel |
|
| 17 | +- Alloy steel |
|
| 18 | +- Stainless steel |
|
| 19 | +- Spring steel |
|
| 20 | +- Tool steel |
|
| 21 | + |
|
| 22 | +Why not: |
|
| 23 | + |
|
| 24 | +- Small table saws run at high RPM (typically 4,000–6,000 RPM) with no coolant |
|
| 25 | +- The blade can overheat instantly and suffer tooth breakage |
|
| 26 | +- Severe kickback and dangerous projectiles |
|
| 27 | + |
|
| 28 | +Conclusion: Strictly prohibited |
|
| 29 | + |
|
| 30 | +--- |
|
| 31 | + |
|
| 32 | +## 2) Thick metal (Any material) — NOT SUITABLE / HIGH RISK |
|
| 33 | + |
|
| 34 | +- Aluminum sheet ≥ 3–4 mm |
|
| 35 | +- Copper sheet ≥ 2 mm |
|
| 36 | +- Brass sheet ≥ 2 mm |
|
| 37 | +- Large metal profiles (angle, channel, etc.) |
|
| 38 | + |
|
| 39 | +Why not: |
|
| 40 | + |
|
| 41 | +- Excessive feed resistance |
|
| 42 | +- Small table saws lack torque for heavy cuts |
|
| 43 | +- Blade pinching and flying debris are likely |
|
| 44 | + |
|
| 45 | +Conclusion: Avoid; use appropriate metal-cutting equipment |
|
| 46 | + |
|
| 47 | +--- |
|
| 48 | + |
|
| 49 | +## 3) Hard, brittle metals — DANGEROUS (Do NOT cut) |
|
| 50 | + |
|
| 51 | +- Cast iron |
|
| 52 | +- Zinc alloys / die-cast parts |
|
| 53 | +- Magnesium alloys |
|
| 54 | + |
|
| 55 | +Why not: |
|
| 56 | + |
|
| 57 | +- Parts can shatter or chip |
|
| 58 | +- High-speed fragments pose major risk |
|
| 59 | + |
|
| 60 | +Conclusion: Strictly prohibited |
|
| 61 | + |
|
| 62 | +--- |
|
| 63 | + |
|
| 64 | +## 4) Thin-walled metal tubes and thin metal sheets — VERY DANGEROUS |
|
| 65 | + |
|
| 66 | +- Tubes with wall thickness < 1 mm |
|
| 67 | +- Thin steel/aluminum sheets |
|
| 68 | + |
|
| 69 | +Why not: |
|
| 70 | + |
|
| 71 | +- Teeth can grab and pull thin-walled parts |
|
| 72 | +- Risk of entanglement, winding, and ejection |
|
| 73 | + |
|
| 74 | +Conclusion: Extremely hazardous with a small table saw |
|
| 75 | + |
|
| 76 | +--- |
|
| 77 | + |
|
| 78 | +## May be cut only under strict, controlled conditions |
|
| 79 | + |
|
| 80 | +These are conditional cases where cutting is physically possible but not recommended unless all precautions are met. |
|
| 81 | + |
|
| 82 | +Prerequisites: |
|
| 83 | + |
|
| 84 | +- Use a metal-specific blade (TCT blade for aluminum or a non-ferrous metal blade) |
|
| 85 | +- Secure the workpiece firmly with proper clamps or fixtures |
|
| 86 | +- Use very low feed and controlled cutting parameters |
|
| 87 | +- Operator must be experienced with metal cutting on small machines |
|
| 88 | + |
|
| 89 | +Possible (still not recommended): |
|
| 90 | + |
|
| 91 | +- Non-ferrous thin parts only: |
|
| 92 | + - Aluminum ≤ 2 mm |
|
| 93 | + - Brass ≤ 1.5 mm |
|
| 94 | + - Copper ≤ 1 mm |
|
| 95 | + |
|
| 96 | +Note: "Can be cut" ≠ "should be cut" — safety and tool life remain major concerns. |
|
| 97 | + |
|
| 98 | +--- |
|
| 99 | + |
|
| 100 | +## Recommended tools by metal |
|
| 101 | + |
|
| 102 | +| Metal / Part | Recommended tool | |
|
| 103 | +| ----------------------- | -------------------------------------------------------------- | |
|
| 104 | +| Steel / Stainless | Metal bandsaw / cold-cut saw / angle grinder with cutoff wheel | |
|
| 105 | +| Large aluminum profiles | Cold-cut saw / dedicated sawing machine | |
|
| 106 | +| Thin aluminum sheet | Jigsaw with metal cutting blades or shearing/cold saw | |
|
| 107 | +| Small metal rods / bars | Metal bandsaw / hacksaw (manual) | |
|
| 108 | + |
|
| 109 | +--- |
|
| 110 | + |
|
| 111 | +## Micro-size table saw |
|
| 112 | + |
|
| 113 | + |
|
| 114 | + |
|
| 115 | +Small benchtop saws can be useful for wood, plastics, and light hobby work — not for cutting most metals. |
|
| 116 | + |
|
| 117 | +--- |
|
| 118 | + |
|
| 119 | +## Full-size table saw |
|
| 120 | + |
|
| 121 | + |
|
| 122 | + |
|
| 123 | +Full-size, industrial saws with appropriate blades, guards, and coolant systems may handle some non-ferrous metals safely when used with correct blades and feeding methods. Even then, choose a purpose-built metal-cutting machine whenever possible. |
|
| 124 | + |
|
| 125 | +--- |
|
| 126 | + |
|
| 127 | +## ref |
|
| 128 | + |
|
| 129 | +- [[tools-power-dat]] |
|
| 130 | + |
|
| 131 | +- [[AI]] |
|
| ... | ... | \ No newline at end of file |
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| ... | ... | @@ -0,0 +1,76 @@ |
| 1 | + |
|
| 2 | +# tools-mechanical-power-dat |
|
| 3 | + |
|
| 4 | +- [[tools-mechanical-power-dat]] - [[battery-5s-dat]] - [[CONN-power-dat]] - [[CONN-tools-mechanical-power-dat]] |
|
| 5 | + |
|
| 6 | + |
|
| 7 | +- [[grinder-dat]] |
|
| 8 | + |
|
| 9 | +- [[saw-dat]] - [[saw-blade-dat]] |
|
| 10 | + |
|
| 11 | +- [[saw-jig-dat]] - 线锯 - 曲线锯 - 往复锯 |
|
| 12 | + |
|
| 13 | +- [[Saw-Circular-dat]] - 圆锯 - 台锯 - [[saw-table-dat]] - [[saw-cold-cut-dat]] - [[saw-Metal-band-dat]] |
|
| 14 | + |
|
| 15 | + |
|
| 16 | + |
|
| 17 | +- [[rotary-tool-dat]] |
|
| 18 | + |
|
| 19 | +- [[grinder-angle-dat]] |
|
| 20 | + |
|
| 21 | +- [[grinder-angle-dat]] |
|
| 22 | + |
|
| 23 | + |
|
| 24 | +- [[drill-electric-dat]] add a rack as a [[saw-jig-dat]] == not recommanded |
|
| 25 | + |
|
| 26 | +- [[drill-electric-dat]] - [[drill-bit-dat]] - [[tools-power-dat]] - [[drilling-dat]] |
|
| 27 | + |
|
| 28 | + |
|
| 29 | +- [[battery-li-dat]] |
|
| 30 | + |
|
| 31 | +- [[battery-power-tools-dat]] |
|
| 32 | + |
|
| 33 | + |
|
| 34 | +- [[battery-pack-dat]] - [[battery-5s-dat]] - [[battery-4s-dat]] |
|
| 35 | + |
|
| 36 | + |
|
| 37 | +- [[battery-pack-dat]] - [[battery-5s-dat]] |
|
| 38 | + |
|
| 39 | + |
|
| 40 | + |
|
| 41 | + |
|
| 42 | +## power tools |
|
| 43 | + |
|
| 44 | +- [[saw-dat]] - [[Rotary-Tool-dat]] - [[saw-blade-dat]] |
|
| 45 | + |
|
| 46 | +- [[mechanical-tools]] |
|
| 47 | + |
|
| 48 | +- 电热刀 |
|
| 49 | + |
|
| 50 | +- 车床:lathe |
|
| 51 | + |
|
| 52 | +- 弓臂锯床:power hacksaw(也可说 hacksaw machine) |
|
| 53 | + |
|
| 54 | +- 磨床:grinding machine / grinder |
|
| 55 | + |
|
| 56 | +- 钻床:drilling machine / drill press |
|
| 57 | + |
|
| 58 | +- [[drill-electric-dat]] |
|
| 59 | + |
|
| 60 | + |
|
| 61 | + |
|
| 62 | + |
|
| 63 | + |
|
| 64 | + |
|
| 65 | + |
|
| 66 | +## target |
|
| 67 | + |
|
| 68 | +- [[profile-dat]] - [[sheet-dat]] - [[rod-system-dat]] |
|
| 69 | + |
|
| 70 | + |
|
| 71 | + |
|
| 72 | +## ref |
|
| 73 | + |
|
| 74 | +- [[power-tools]] - [[mechanical-tools]] - [[mechanics]] |
|
| 75 | + |
|
| 76 | +- [[tools]] - [[power-tools]] |
|
| ... | ... | \ No newline at end of file |
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fab-tools-dat/fab-tools-mechanical-dat/tools-mechanical-power-dat/tools-power-socket-dat/tools-power-socket-dat.md
| ... | ... | @@ -0,0 +1,23 @@ |
| 1 | + |
|
| 2 | +# tools-power-socket-dat |
|
| 3 | + |
|
| 4 | + |
|
| 5 | + |
|
| 6 | + |
|
| 7 | + |
|
| 8 | + |
|
| 9 | +## hex |
|
| 10 | + |
|
| 11 | + |
|
| 12 | +- [[hex-key-dat]] - [[tools-power-socket-dat]] |
|
| 13 | + |
|
| 14 | + |
|
| 15 | + |
|
| 16 | +50MM*H1.5 - 50MM*H2 - 50MM*H2.5 - 50MM*H3 - 50MM*H4 - 50MM*H5 - 50MM*H6 - 50MM*H8 - 50MM*H10 - 50MM*H12 - 65MM*H1.5 - 65MM*H2 - 65MM*H2.5 - 65MM*H3 - 65MM*H4 - 65MM*H5 - 65MM*H6 - 65MM*H8 - 65MM*H10 - 65MM*H12 - 100MM*H2.5 - 100MM*H3 - 100MM*H4 - 100MM*H5 - 100MM*H6 - 100MM*H8 - 100MM*H10 - 100MM*H12 - 150MM*H3 - 150MM*H4 - 150MM*H5 - 150MM*H6 - 150MM*H8 - 150MM*H10 |
|
| 17 | + |
|
| 18 | + |
|
| 19 | + |
|
| 20 | +## ref |
|
| 21 | + |
|
| 22 | + |
|
| 23 | + |
fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/Rotary-Tool-dat/Rotary-Tool-dat.md
| ... | ... | @@ -1,6 +0,0 @@ |
| 1 | - |
|
| 2 | -# Rotary-Tool-dat |
|
| 3 | - |
|
| 4 | -(Dremel) |
|
| 5 | - |
|
| 6 | - |
fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/drill-electric-dat/drill-bit-dat/2025-11-26-16-49-54.png
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fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/drill-electric-dat/drill-bit-dat/drill-bit-dat.md
| ... | ... | @@ -1,83 +0,0 @@ |
| 1 | - |
|
| 2 | -# drill-bit-dat |
|
| 3 | - |
|
| 4 | -木工尖头钻 - [[Brad-point-drill-bit-dat]] |
|
| 5 | - |
|
| 6 | -塑料专用钻 - Plastic drill bit |
|
| 7 | - |
|
| 8 | -阶梯钻最佳 - Step drill bit |
|
| 9 | - |
|
| 10 | -Twist drill bit |
|
| 11 | - |
|
| 12 | -- [[drill-bit]] -[[mechanics]] |
|
| 13 | - |
|
| 14 | - |
|
| 15 | - |
|
| 16 | -## targeted materials |
|
| 17 | - |
|
| 18 | -- [[glass-dat]] - [[marble-dat]] |
|
| 19 | - |
|
| 20 | -- [[ceramic-tile-dat]] - [[Concrete-dat]] |
|
| 21 | - |
|
| 22 | -- [[plastic-dat]] |
|
| 23 | - |
|
| 24 | -- [[wood-dat]] |
|
| 25 | - |
|
| 26 | -- [[metal-dat]] |
|
| 27 | - |
|
| 28 | -- [[stone-dat]] |
|
| 29 | - |
|
| 30 | - |
|
| 31 | -### Drill Bits: Ceramic Tile vs Glass |
|
| 32 | - |
|
| 33 | -No — the drill bits for **ceramic tile** and **glass** are **not exactly the same**, though they are similar in some ways. Here’s the comparison: |
|
| 34 | - |
|
| 35 | -| Material | Recommended Drill Bit | Notes | |
|
| 36 | -| ---------------- | ----------------------------------------------- | ----------------------------------------------------------------------------------------------------------------------------------------------------- | |
|
| 37 | -| **Ceramic Tile** | Carbide-tipped or diamond-tipped tile bit | Usually has a spear-shaped or pointed tip to pierce the glazed surface without cracking. Works best on glazed surfaces; slower speed, light pressure. | |
|
| 38 | -| **Glass** | Diamond-tipped or specialized glass/ceramic bit | Often conical or pointed, designed for brittle materials. Must drill at low speed, with water or lubrication, and ideally from both sides. | |
|
| 39 | - |
|
| 40 | -## Key Differences |
|
| 41 | - |
|
| 42 | -1. **Tip shape**: |
|
| 43 | - - Tile bits often have a **spear point** (good for glazed tiles) |
|
| 44 | - - Glass bits have a **small conical/diamond tip** to reduce chipping |
|
| 45 | - |
|
| 46 | -2. **Brittleness**: |
|
| 47 | - - Glass is more prone to cracking, so drilling requires more care, water/lubrication, and two-sided drilling. |
|
| 48 | - - Tile can usually handle light drilling from one side. |
|
| 49 | - |
|
| 50 | -3. **Speed and pressure**: |
|
| 51 | - - Both need low speed and light pressure, but glass is **far less forgiving** than tile. |
|
| 52 | - |
|
| 53 | - |
|
| 54 | - |
|
| 55 | - |
|
| 56 | -### glass |
|
| 57 | - |
|
| 58 | -- [[glass-dat]] |
|
| 59 | - |
|
| 60 | -## ✅ Recommended Drill Bits |
|
| 61 | - |
|
| 62 | -| Type | Use | Features | |
|
| 63 | -| ---------------------------------- | --------------- | --------------------------------- | |
|
| 64 | -| Glass/Ceramic bit (diamond-coated) | Drilling | Conical tip for brittle materials | |
|
| 65 | -| HSS glass-specific bit | Small holes | Low speed, use with cooling | |
|
| 66 | -| Diamond conical bit | Precision holes | Best for thick or hard glass | |
|
| 67 | - |
|
| 68 | - |
|
| 69 | -- 玻璃/瓷砖钻头(金刚石涂层) - 金刚石锥钻头 - HSS 玻璃专用钻头 |
|
| 70 | - |
|
| 71 | - |
|
| 72 | -## purpose |
|
| 73 | - |
|
| 74 | -### polishing |
|
| 75 | - |
|
| 76 | - |
|
| 77 | - |
|
| 78 | - |
|
| 79 | -## ref |
|
| 80 | - |
|
| 81 | -- [[fab-mechanics-dat]] |
|
| 82 | - |
|
| 83 | - |
fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/drill-electric-dat/drill-electric-dat.md
| ... | ... | @@ -1,66 +0,0 @@ |
| 1 | - |
|
| 2 | -# drill-electric-dat |
|
| 3 | - |
|
| 4 | -- [[drill-electric-dat]] - [[drill-bit-dat]] - [[tools-power-dat]] - [[drilling-dat]] |
|
| 5 | - |
|
| 6 | -一、能不能用?——“能动 ≠ 好用” |
|
| 7 | -✅ 理论上可行 |
|
| 8 | - |
|
| 9 | -市面上确实有电钻转往复锯的转换头 |
|
| 10 | - |
|
| 11 | -能实现“旋转 → 往复”的机械运动 |
|
| 12 | - |
|
| 13 | -轻度切割(薄木板、塑料)可以完成 |
|
| 14 | - |
|
| 15 | -❌ 实际使用问题很多 |
|
| 16 | - |
|
| 17 | -切割效率低 |
|
| 18 | - |
|
| 19 | -震动非常大 |
|
| 20 | - |
|
| 21 | -刀路不稳,容易跑偏 |
|
| 22 | - |
|
| 23 | -精度差,切口很粗糙 |
|
| 24 | - |
|
| 25 | -👉 结论:只能算“应急方案” |
|
| 26 | - |
|
| 27 | -二、为什么“不合理”(工程角度) |
|
| 28 | -1️⃣ 电钻不是为往复负载设计的 |
|
| 29 | - |
|
| 30 | -电钻擅长:连续旋转 |
|
| 31 | - |
|
| 32 | -往复锯需要:反复加减速的高冲击负载 |
|
| 33 | - |
|
| 34 | -结果: |
|
| 35 | - |
|
| 36 | -齿轮箱磨损快 |
|
| 37 | - |
|
| 38 | -轴承寿命大幅下降 |
|
| 39 | - |
|
| 40 | -长时间使用容易损坏电钻 |
|
| 41 | - |
|
| 42 | -2️⃣ 缺少关键结构(这是致命点) |
|
| 43 | - |
|
| 44 | -真正的往复锯有: |
|
| 45 | - |
|
| 46 | -减震机构 |
|
| 47 | - |
|
| 48 | -行程限制 |
|
| 49 | - |
|
| 50 | -双导轨稳定系统 |
|
| 51 | - |
|
| 52 | -防反冲设计 |
|
| 53 | - |
|
| 54 | -电钻改装后: |
|
| 55 | - |
|
| 56 | -❌ 几乎没有减震 |
|
| 57 | - |
|
| 58 | -❌ 手持非常难控制 |
|
| 59 | - |
|
| 60 | -❌ 容易卡刀猛抖 |
|
| 61 | - |
|
| 62 | - |
|
| 63 | - |
|
| 64 | - |
|
| 65 | -## ref |
|
| 66 | - |
fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/grinder-dat/2025-12-18-15-15-00.png
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fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/grinder-dat/2025-12-18-15-15-48.png
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fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/grinder-dat/grinder-angle-dat/grinder-angle-dat.md
| ... | ... | @@ -1,96 +0,0 @@ |
| 1 | - |
|
| 2 | -# grinder-angle-dat |
|
| 3 | - |
|
| 4 | - |
|
| 5 | -- [[grinder-angle]] - [[tools-power]] - [[mechanical-tools]] |
|
| 6 | - |
|
| 7 | -- [[saw-blade-dat]] |
|
| 8 | - |
|
| 9 | - |
|
| 10 | - |
|
| 11 | -due to high speed of grinder-angle, these below are not recommanded |
|
| 12 | - |
|
| 13 | -- add a rack to cut [[profile-dat]] as a [[cutter-dat]] |
|
| 14 | - |
|
| 15 | -- add a fixture to cut [[sheet-dat]] as a type of [[saw-jig-dat]] |
|
| 16 | - |
|
| 17 | - |
|
| 18 | - |
|
| 19 | - |
|
| 20 | - |
|
| 21 | -Because you’re 13–17 years old, I have to be careful here: |
|
| 22 | - |
|
| 23 | -An angle grinder is one of the most dangerous handheld tools (high RPM, sparks, kickback). |
|
| 24 | -So I cannot give step-by-step instructions for using it, because it’s unsafe for minors. |
|
| 25 | - |
|
| 26 | -But I can explain safely whether it’s a good idea and offer safer alternatives. |
|
| 27 | - |
|
| 28 | - |
|
| 29 | -- 产品型号 -- S1M-FF09-100S |
|
| 30 | -- 额定电压 -- 220V~ |
|
| 31 | -- 额定频率 -- 50Hz |
|
| 32 | -- 砂轮片最大直径 -- Φ100mm |
|
| 33 | -- 砂轮片孔径 -- Φ16mm |
|
| 34 | -- 额定输入功率 -- 800W |
|
| 35 | -- 空载转速 -- 12000r/min |
|
| 36 | -- 净重 -- 1.6kg |
|
| 37 | - |
|
| 38 | - |
|
| 39 | - |
|
| 40 | - |
|
| 41 | - |
|
| 42 | -简短结论: |
|
| 43 | - |
|
| 44 | -🚫 角磨机不是切割 2–6 mm 塑料板的好选择 |
|
| 45 | -它太粗暴、转速太高、容易融边、抛飞碎屑,不适合精细塑料切割。 |
|
| 46 | - |
|
| 47 | -🔧 为什么角磨机不合适? |
|
| 48 | -❌ 1. 转速太高 |
|
| 49 | - |
|
| 50 | -角磨机转速非常快(通常几千 RPM),塑料受热容易: |
|
| 51 | - |
|
| 52 | -熔融粘边 |
|
| 53 | - |
|
| 54 | -变形、烧焦 |
|
| 55 | - |
|
| 56 | -切口不干净 |
|
| 57 | - |
|
| 58 | -❌ 2. 切削不稳定 |
|
| 59 | - |
|
| 60 | -刀片振动大 |
|
| 61 | - |
|
| 62 | -难控直线/曲线 |
|
| 63 | - |
|
| 64 | -易产生崩边 |
|
| 65 | - |
|
| 66 | -❌ 3. 安全风险较高 |
|
| 67 | - |
|
| 68 | -塑料碎屑飞溅 |
|
| 69 | - |
|
| 70 | -易打滑失控 |
|
| 71 | - |
|
| 72 | -操作者需更高防护 |
|
| 73 | - |
|
| 74 | -✅ 如果只能用角磨机,最低限度规则 |
|
| 75 | -条件 做法 |
|
| 76 | -切直线 用导轨固定,慢速推进 |
|
| 77 | -减少熔边 尽量用 塑料专用锯片(极细齿) |
|
| 78 | -保持安全 穿防护眼镜、防尘口罩、夹紧材料 |
|
| 79 | -后处理 砂纸打磨去毛刺 |
|
| 80 | - |
|
| 81 | -👉 这样做仍然只能算“应急 / 粗切”,而不是精准、高效切割。 |
|
| 82 | - |
|
| 83 | - |
|
| 84 | - |
|
| 85 | - |
|
| 86 | -## cut 6mm solid stain rod |
|
| 87 | - |
|
| 88 | -Using an angle grinder (角磨机) to cut a 6mm solid stainless steel rod is a very reliable and common professional method. It is much faster and often cleaner than using a manual hacksaw, provided you follow the right technique and safety protocols. |
|
| 89 | - |
|
| 90 | -The Right Disc (Crucial) |
|
| 91 | - |
|
| 92 | -Do not use a thick grinding disc. You must use a 1mm Ultra-Thin Cutting Disc (often marked "Inox" for stainless steel). |
|
| 93 | - |
|
| 94 | -Why: A thin disc removes less material, generates less heat, and leaves a much smaller "burr" (sharp edge). |
|
| 95 | - |
|
| 96 | -Stainless Steel Tip: Ensure the disc is labeled for stainless steel to prevent contaminating the rod with iron, which can cause it to rust later. |
|
| ... | ... | \ No newline at end of file |
fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/grinder-dat/grinder-dat.md
| ... | ... | @@ -1,13 +0,0 @@ |
| 1 | - |
|
| 2 | -# grinder-dat |
|
| 3 | - |
|
| 4 | - |
|
| 5 | -- [[grinder-angle-dat]] |
|
| 6 | - |
|
| 7 | - |
|
| 8 | - |
|
| 9 | - |
|
| 10 | - |
|
| 11 | -## ref |
|
| 12 | - |
|
| 13 | -- [[tools-power-dat]] |
|
| ... | ... | \ No newline at end of file |
fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/saw-dat/saw-Metal-band-dat/saw-Metal-band-dat.md
| ... | ... | @@ -1,3 +0,0 @@ |
| 1 | - |
|
| 2 | -# saw-Metal-band-dat |
|
| 3 | - |
fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/saw-dat/saw-blade-dat/2025-12-18-15-10-49.png
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fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/saw-dat/saw-blade-dat/2025-12-18-15-26-23.png
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fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/saw-dat/saw-blade-dat/2025-12-18-17-47-55.png
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fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/saw-dat/saw-blade-dat/saw-blade-dat.md
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| 1 | - |
|
| 2 | -# saw-blade-dat |
|
| 3 | - |
|
| 4 | -- [[saw-blade]] - [[saw]] |
|
| 5 | - |
|
| 6 | - |
|
| 7 | -高速钢锯片只能安装在机床/台锯上使用转速要求3000-4500prm,而不能安装在角磨机/切割机上使用,因角磨机转速太高工作不稳定操作不安全容易断锯片,请勿强行安装。 |
|
| 8 | - |
|
| 9 | - |
|
| 10 | - |
|
| 11 | - |
|
| 12 | - |
|
| 13 | -| 序号 | 锯片 / 切割方式名称 | 适合切 2–6 mm 塑料? | 主要适合目标(推荐用途) | 关键备注(使用建议) | |
|
| 14 | -| ---- | ----------------------------------- | --------------------- | --------------------------------------- | ----------------------------------------------------------------------------------------- | |
|
| 15 | -| 1 | 平齿高速钢锯片 (HSS flat-tooth) | ✅ 非常适合 | 亚克力(PMMA)、ABS、PVC、PC(薄/中厚) | 最优选。细齿或中细齿,切割平滑,热量低。配合电动线锯或台锯效果最好。 | |
|
| 16 | -| 2 | 切木头的锯条 / 木工细齿锯条 | ✅ 适合 | 木材、塑料(一般细齿木工条可切塑料) | 选择**24–32 TPI**(或标为 fine);摆动关或低;中低速。 | |
|
| 17 | -| 3 | 切金属的锯条(HSS / Bi-metal) | ⚠️ 可用(次优) | 钢材、薄金属;可勉强切塑料但表面较粗 | 刚性大、易发热;塑料可能有轻微融边或毛刺,后打磨。 | |
|
| 18 | -| 4 | 分赤合金锯片(双金属 / 合金) | ⚠️ 可用(一般) | 耐磨场合、金属切割 | 耐用但对塑料不是理想切削面,容易产生热与粗糙边。适合非最终表面要求的情况。 | |
|
| 19 | -| 5 | 树脂切割片 (Resin / bakelite) | ❌ 不推荐 | 早期通用片 / 某些薄材 | 属“磨削”类,切塑料会拉丝、融边、毛刺大。仅应急或雕刻用。 | |
|
| 20 | -| 6 | 砂轮切割片 (Abrasive cut-off wheel) | ❌ 不推荐 | 金属切断、钢筋、粗切 | 高摩擦→高热,塑料会熔化/拉丝/冒烟。危险且切口差。 | |
|
| 21 | -| 7 | 金刚石锯片 (Diamond blade) | ❌/⚠️ 不推荐 | 石材、瓷砖、硬脆材料;干切湿切石材 | 对软塑料是磨而非锯,易融边、拉丝。仅极少数特殊场合可勉强用并强制冷却,但通常不合适。 | |
|
| 22 | -| 8 | 瓷砖切割片 / 石材片 | ❌ 不推荐 | 瓷砖、陶瓷、石材 | 与金刚石片类似,不适合塑料。 | |
|
| 23 | -| 9 | 往复锯用粗齿(建筑用)锯条 | ❌ 不推荐 | 粗拆、管道、木材、建筑拆除 | 行程长、齿粗,塑料容易崩边、跑偏,表面粗糙。只作应急粗切。 | |
|
| 24 | -| 10 | 电烙铁(烧切) | ❌ 不推荐(应急/雕刻) | 塑料局部雕刻、打孔、微调 | 会释放气味/有毒烟(PVC 尤其危险);切口熔融、毛刺多。仅在良好通风且不要求美观时用于微调。 | |
|
| 25 | - |
|
| 26 | - |
|
| 27 | - |
|
| 28 | -## target sheet plastic |
|
| 29 | - |
|
| 30 | -📌 最佳切塑料实践(回顾) |
|
| 31 | - |
|
| 32 | -- 平齿高速钢锯片(HSS) |
|
| 33 | -- 细齿木工/塑料专用锯片(24~32 TPI) |
|
| 34 | - |
|
| 35 | - |
|
| 36 | -- ✔ 用 电动线锯 + 细齿 HSS 锯片 |
|
| 37 | -- ✔ 关闭摆动,低速切割 |
|
| 38 | -- ✔ 夹紧材料 + 导向 |
|
| 39 | -- ✔ 事后砂纸打磨(400→800) |
|
| 40 | - |
|
| 41 | - |
|
| 42 | -## specs example |
|
| 43 | - |
|
| 44 | -12 inch |
|
| 45 | - |
|
| 46 | - |
|
| 47 | - |
|
| 48 | - |
|
| 49 | - |
|
| 50 | -## specs 2 |
|
| 51 | - |
|
| 52 | -- [[grinder-angle-dat]] |
|
| 53 | - |
|
| 54 | - |
|
| 55 | - |
|
| 56 | - |
|
| 57 | -## 是否适合切割 4 mm ABS 板材? |
|
| 58 | -**结论:✅ 适合,而且非常合适** |
|
| 59 | - |
|
| 60 | -规格:**高速钢锯片 110 × 0.8 × 20 孔 × 180 齿** |
|
| 61 | -用途:**切割 4 mm ABS 板材** |
|
| 62 | - |
|
| 63 | ---- |
|
| 64 | - |
|
| 65 | -## 为什么这片锯片适合 ABS |
|
| 66 | - |
|
| 67 | -### 1️⃣ 齿数高(180T) |
|
| 68 | -- 单齿切削量小 |
|
| 69 | -- 切口平整、毛刺少 |
|
| 70 | -- 不容易咬料或崩边 |
|
| 71 | -- 对 ABS 这种易软化塑料非常友好 |
|
| 72 | - |
|
| 73 | ---- |
|
| 74 | - |
|
| 75 | -### 2️⃣ 锯片薄(0.8 mm) |
|
| 76 | -- 切削阻力小 |
|
| 77 | -- 发热低 |
|
| 78 | -- 适合 2–6 mm 塑料薄板 |
|
| 79 | - |
|
| 80 | -⚠️ 注意: |
|
| 81 | -锯片薄 → **必须夹紧工件**,避免振动导致跑偏 |
|
| 82 | - |
|
| 83 | ---- |
|
| 84 | - |
|
| 85 | -### 3️⃣ 高速钢(HSS) |
|
| 86 | -- 属于“锋利切削”,不是磨削 |
|
| 87 | -- 比砂轮片、金刚石片、树脂切割片**更适合塑料** |
|
| 88 | -- 不会撕裂 ABS 边缘 |
|
| 89 | - |
|
| 90 | ---- |
|
| 91 | - |
|
| 92 | -## 适合搭配的设备 |
|
| 93 | - |
|
| 94 | -| 设备 | 是否推荐 | 说明 | |
|
| 95 | -|---|---|---| |
|
| 96 | -| 小型台锯 / 精密切割机 | ✅ 强烈推荐 | 最稳、最直 | |
|
| 97 | -| 迷你台锯 / 模型锯 | ✅ 推荐 | 适合薄板 | |
|
| 98 | -| 电动线锯 | ⚠️ 勉强 | 锯片形式不同,不是最佳 | |
|
| 99 | -| 角磨机 | ❌ 不推荐 | 转速过高,危险且易融边 | |
|
| 100 | - |
|
| 101 | ---- |
|
| 102 | - |
|
| 103 | -## 推荐切割参数(实用) |
|
| 104 | - |
|
| 105 | -### 🔧 转速 |
|
| 106 | -- **中低速最佳** |
|
| 107 | -- 若设备可调速: |
|
| 108 | - **≈ 3000–6000 RPM(110 mm 锯片)** |
|
| 109 | - |
|
| 110 | -⚠️ 转速过高 → ABS 会融边、粘齿 |
|
| 111 | - |
|
| 112 | ---- |
|
| 113 | - |
|
| 114 | -### 🔧 进给方式 |
|
| 115 | -- 匀速、连续推进 |
|
| 116 | -- 不要停在同一点 |
|
| 117 | -- 让锯片自己吃料,不要硬推 |
|
| 118 | - |
|
| 119 | ---- |
|
| 120 | - |
|
| 121 | -### 🔧 固定与导向 |
|
| 122 | -- 工件必须 **完全夹紧** |
|
| 123 | -- 使用靠山 / 导轨 |
|
| 124 | -- 底下垫一块废板可明显提升稳定性 |
|
| 125 | - |
|
| 126 | ---- |
|
| 127 | - |
|
| 128 | -## 常见问题与解决方法 |
|
| 129 | - |
|
| 130 | -| 问题 | 原因 | 对策 | |
|
| 131 | -|---|---|---| |
|
| 132 | -| 边缘轻微融化 | 转速偏高 | 降低转速或稍加快进给 | |
|
| 133 | -| 锯屑粘在锯齿上 | 热量积累 | 吹风散热 / 暂停冷却 | |
|
| 134 | -| 切割抖动 | 锯片薄 + 固定不足 | 增加夹具、垫板 | |
|
| 135 | - |
|
| 136 | ---- |
|
| 137 | - |
|
| 138 | -## 一句话总结 |
|
| 139 | - |
|
| 140 | -**110 × 0.8 × 180T 的高速钢锯片,非常适合切割 4 mm ABS 板材** |
|
| 141 | -前提是: |
|
| 142 | -👉 使用台锯类设备 |
|
| 143 | -👉 中低转速 |
|
| 144 | -👉 工件夹紧并有导向 |
|
| 145 | - |
|
| 146 | - |
|
| 147 | -## ref |
|
| 148 | - |
|
| 149 | -- [[saw-dat]] |
|
| ... | ... | \ No newline at end of file |
fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/saw-dat/saw-cold-cut-dat/saw-cold-cut-dat.md
| ... | ... | @@ -1,108 +0,0 @@ |
| 1 | - |
|
| 2 | -# saw-cold-cut-dat |
|
| 3 | - |
|
| 4 | -一、为什么台锯 ≠ 冷切锯(核心原因) |
|
| 5 | -1️⃣ 转速完全不同(致命差异) |
|
| 6 | -项目 台锯 冷切锯 |
|
| 7 | -主轴转速 3000–6000 RPM 30–150 RPM |
|
| 8 | -工作方式 高速切削 低速剪切 |
|
| 9 | -扭矩 中等 极高 |
|
| 10 | - |
|
| 11 | -👉 冷切锯靠 低速 + 大扭矩 |
|
| 12 | -👉 台锯靠 高速 + 齿切削 |
|
| 13 | - |
|
| 14 | -这是结构级差异,不能靠“换锯片”解决。 |
|
| 15 | - |
|
| 16 | -2️⃣ 电机类型不一样 |
|
| 17 | - |
|
| 18 | -台锯: |
|
| 19 | - |
|
| 20 | -高速电机 |
|
| 21 | - |
|
| 22 | -不适合长时间高扭矩 |
|
| 23 | - |
|
| 24 | -冷切锯: |
|
| 25 | - |
|
| 26 | -工业减速电机 |
|
| 27 | - |
|
| 28 | -齿轮箱 / 蜗轮箱 |
|
| 29 | - |
|
| 30 | -👉 台锯 没有减速系统,强行降速会: |
|
| 31 | - |
|
| 32 | -扭矩不足 |
|
| 33 | - |
|
| 34 | -电机过热 |
|
| 35 | - |
|
| 36 | -易烧毁 |
|
| 37 | - |
|
| 38 | -3️⃣ 安全结构完全不同 ⚠️ |
|
| 39 | - |
|
| 40 | -冷切锯有: |
|
| 41 | - |
|
| 42 | -全封闭护罩 |
|
| 43 | - |
|
| 44 | -下压切割结构 |
|
| 45 | - |
|
| 46 | -重型夹钳 |
|
| 47 | - |
|
| 48 | -台锯: |
|
| 49 | - |
|
| 50 | -开放式锯片 |
|
| 51 | - |
|
| 52 | -材料是“推过去的” |
|
| 53 | - |
|
| 54 | -👉 用台锯低速切钢 = 严重反弹 / 崩齿 / 飞料风险 |
|
| 55 | - |
|
| 56 | -二、哪些“改装思路”是❌错误的 |
|
| 57 | - |
|
| 58 | -❌ 换冷切锯片 |
|
| 59 | -❌ 外接调速器把转速降下来 |
|
| 60 | -❌ 用皮带改传动比 |
|
| 61 | -❌ 用台锯切钢、不锈钢 |
|
| 62 | - |
|
| 63 | -这些都 不等于冷切锯,而且危险。 |
|
| 64 | - |
|
| 65 | -三、那台锯“最多”能做到什么? |
|
| 66 | -✅ 台锯可以安全做的“金属极限” |
|
| 67 | -✔ 铝板 / 铝型材 |
|
| 68 | -✔ 铜 / 黄铜 |
|
| 69 | -✔ 塑料 / 有机玻璃 |
|
| 70 | - |
|
| 71 | - |
|
| 72 | -前提: |
|
| 73 | - |
|
| 74 | -用铝专用钨钢锯片 |
|
| 75 | - |
|
| 76 | -适当润滑 |
|
| 77 | - |
|
| 78 | -稳定进刀 |
|
| 79 | - |
|
| 80 | -不切钢、不切不锈钢 |
|
| 81 | - |
|
| 82 | -👉 这叫 “干式高速切铝”,不是冷切。 |
|
| 83 | - |
|
| 84 | -四、如果你真的需要“冷切效果”,正确方案是? |
|
| 85 | -方案 1️⃣:直接买冷切锯(最安全) |
|
| 86 | - |
|
| 87 | -二手工业冷切锯也很值 |
|
| 88 | - |
|
| 89 | -适合钢、不锈钢、厚铝 |
|
| 90 | - |
|
| 91 | -方案 2️⃣:金属带锯(性价比最高) |
|
| 92 | - |
|
| 93 | -真正低速 |
|
| 94 | - |
|
| 95 | -安全 |
|
| 96 | - |
|
| 97 | -可切钢材 |
|
| 98 | - |
|
| 99 | -DIY 友好 |
|
| 100 | - |
|
| 101 | -方案 3️⃣:台锯 + 铝专用锯片(妥协方案) |
|
| 102 | - |
|
| 103 | -只切铝 |
|
| 104 | - |
|
| 105 | -不追求“冷切” |
|
| 106 | - |
|
| 107 | - |
|
| 108 | - |
fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/saw-dat/saw-dat.md
| ... | ... | @@ -1,159 +0,0 @@ |
| 1 | -# Saw - Cutting Plastics (saw-dat) |
|
| 2 | - |
|
| 3 | - |
|
| 4 | - |
|
| 5 | -- [[saw-blade-dat]] |
|
| 6 | - |
|
| 7 | -- [[saw-jig-dat]]] - 线锯 - 曲线锯 - 往复锯 |
|
| 8 | - |
|
| 9 | -- [[Saw-Circular-dat]] - 圆锯 - 台锯 - [[saw-table-dat]] - [[saw-cold-cut-dat]] - [[saw-Metal-band-dat]] |
|
| 10 | - |
|
| 11 | -- [[grinder-angle-dat]] - [[grinder-angle]] |
|
| 12 | - |
|
| 13 | - |
|
| 14 | - |
|
| 15 | - |
|
| 16 | -## Quick summary (recommended by priority) |
|
| 17 | - |
|
| 18 | -1. Table saw (best for straight cuts, repeatability, and batch work) |
|
| 19 | -2. Jigsaw / Scroll saw (best for curves and low-volume custom shapes) |
|
| 20 | -3. Score and snap (very low cost, high straight-line accuracy for thin sheets) |
|
| 21 | -4. Laser cutting (high-quality complex contours — limited to compatible plastics) - [[laser-dat]] - [[laser-cutting-dat]] |
|
| 22 | - |
|
| 23 | ---- |
|
| 24 | - |
|
| 25 | -## 1. Table saw — Recommended for most use cases |
|
| 26 | - |
|
| 27 | -When to use: |
|
| 28 | - |
|
| 29 | -- Straight cuts and long cuts |
|
| 30 | -- Batch production or when repeatability matters |
|
| 31 | -- Tight tolerances (around ±0.2 mm) |
|
| 32 | - |
|
| 33 | -Suitable materials: |
|
| 34 | - |
|
| 35 | -- PMMA (acrylic), ABS, PVC, PC, PE, PP (but note special handling below) |
|
| 36 | - |
|
| 37 | -Key setup and blade selection: |
|
| 38 | - |
|
| 39 | -- Blade teeth: 80–120 teeth for thin plastics |
|
| 40 | -- Negative hook angle (around –5° to 0°) helps reduce chipping and tear-out |
|
| 41 | -- Use blades specifically designed for plastics / acrylic |
|
| 42 | -- Medium to high blade RPM; avoid slow RPM which can melt edges |
|
| 43 | -- Feed uniformly and continuously—do not stop on the cut |
|
| 44 | - |
|
| 45 | -Advantages: |
|
| 46 | - |
|
| 47 | -- Very straight, clean cuts |
|
| 48 | -- High throughput and good dimensional repeatability |
|
| 49 | -- Minimal post-processing when set up correctly |
|
| 50 | - |
|
| 51 | -Precautions: |
|
| 52 | - |
|
| 53 | -- Secure the sheet firmly; use clamps and fences |
|
| 54 | -- For acrylic, keep protective film on during cutting |
|
| 55 | - |
|
| 56 | ---- |
|
| 57 | - |
|
| 58 | -## 2. Jigsaw / Scroll saw (curves and single pieces) |
|
| 59 | - |
|
| 60 | -When to use: |
|
| 61 | - |
|
| 62 | -- Irregular contours or detailed cutouts |
|
| 63 | -- Prototyping and small quantities |
|
| 64 | - |
|
| 65 | -Blade recommendations and technique: |
|
| 66 | - |
|
| 67 | -- Use fine-tooth blades (e.g. T101A / T101B style or equivalent) |
|
| 68 | -- Small tooth pitch and sharp teeth reduce chipping |
|
| 69 | -- Use low or reduced pendulum action on the jigsaw to avoid melting |
|
| 70 | -- Slow cutting speed and steady feed — let the blade do the work |
|
| 71 | - |
|
| 72 | -Expected accuracy: |
|
| 73 | - |
|
| 74 | -- Approximately ±0.5 mm; some edge finishing usually required |
|
| 75 | - |
|
| 76 | ---- |
|
| 77 | - |
|
| 78 | -## 3. Score-and-snap (very low-cost, straight cuts, thin sheets) |
|
| 79 | - |
|
| 80 | -When to use: |
|
| 81 | - |
|
| 82 | -- Thin sheets (typically ≤ 4 mm) |
|
| 83 | -- Straight short cuts where a clean edge is needed on a budget |
|
| 84 | -- Materials: acrylic (PMMA), PVC, PS |
|
| 85 | - |
|
| 86 | -Tools and method: |
|
| 87 | - |
|
| 88 | -- Acrylic scoring knife or tungsten carbide scoring tool |
|
| 89 | -- Use a steel straightedge or ruler as a guide |
|
| 90 | -- Score the sheet multiple times (≥ 8–10 passes) until a visible groove is formed |
|
| 91 | -- Clamp the sheet on the table edge and snap down firmly for a clean break |
|
| 92 | - |
|
| 93 | -Advantages and limits: |
|
| 94 | - |
|
| 95 | -- Extremely low cost, minimal finishing |
|
| 96 | -- Not suitable for thick sheets (> 4 mm) or complex shapes |
|
| 97 | -- Not recommended for PC or flexible plastics like PE |
|
| 98 | - |
|
| 99 | ---- |
|
| 100 | - |
|
| 101 | -## 4. Laser cutting (high-precision complex shapes) |
|
| 102 | - |
|
| 103 | -When to use: |
|
| 104 | - |
|
| 105 | -- Complex contours, fine detail, or many internal cutouts |
|
| 106 | -- High edge quality required for compatible materials |
|
| 107 | - |
|
| 108 | -Best materials: |
|
| 109 | - |
|
| 110 | -- PMMA (acrylic) — excellent results, optical-quality edges possible |
|
| 111 | - |
|
| 112 | -Materials to avoid by default: |
|
| 113 | - |
|
| 114 | -- PVC — releases toxic chlorine gas when lasered |
|
| 115 | -- PC (polycarbonate) — tends to burn, blacken, and form poor melt edges |
|
| 116 | - |
|
| 117 | -Notes: |
|
| 118 | - |
|
| 119 | -- Use proper ventilation and filtration for any laser cutting |
|
| 120 | -- Power and speed settings must be tuned for thickness and plastic type |
|
| 121 | - |
|
| 122 | ---- |
|
| 123 | - |
|
| 124 | -## Materials notes and exceptions |
|
| 125 | - |
|
| 126 | -- PVC: avoid laser cutting (toxic gas). Mechanical cutting is ok with proper precautions. |
|
| 127 | -- PC (polycarbonate): difficult to laser; mechanical cutting often causes melting and rough edges — prefer careful mechanical methods and good blade selection. |
|
| 128 | -- PE / PP: flexible and can deform — secure firmly and use blades that minimise friction heating. |
|
| 129 | - |
|
| 130 | ---- |
|
| 131 | - |
|
| 132 | -## Accessories & finishing tips |
|
| 133 | - |
|
| 134 | -- Clamps and guides: F-clamps, quick clamps, and an aluminium extrusion or steel ruler as a guide/fence |
|
| 135 | -- Sanding sequence for edge finishing: 400 → 800 → 1200 grit |
|
| 136 | -- Acrylic edge finish: flame polishing can give optical clarity but risks warping — practice on scrap first |
|
| 137 | -- Keep protective film on acrylic until finishing is complete |
|
| 138 | - |
|
| 139 | ---- |
|
| 140 | - |
|
| 141 | -## Quick selection table |
|
| 142 | - |
|
| 143 | -| Need / Scenario | Recommended method | |
|
| 144 | -|---|---:| |
|
| 145 | -| Batch straight high-precision cuts | Table saw | |
|
| 146 | -| Small quantity, complex shapes | Jigsaw / scroll saw | |
|
| 147 | -| Low-cost straight cuts (thin sheet) | Score & snap | |
|
| 148 | -| High-precision complex contours (only PMMA) | Laser cutter | |
|
| 149 | - |
|
| 150 | ---- |
|
| 151 | - |
|
| 152 | -## References |
|
| 153 | - |
|
| 154 | -- Internal notes and AI-assisted summary |
|
| 155 | - |
|
| 156 | - |
|
| 157 | -## ref |
|
| 158 | - |
|
| 159 | -- [[AI]] |
|
| ... | ... | \ No newline at end of file |
fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/saw-dat/saw-jig-dat/saw-jig-dat.md
| ... | ... | @@ -1,140 +0,0 @@ |
| 1 | - |
|
| 2 | -# jigsaw-dat |
|
| 3 | - |
|
| 4 | -要让**往复运动类锯(尤其是电动线锯 / jigsaw)切得“直”**,核心不是“手稳”,而是**机械约束 + 参数控制**。下面给你一套**可重复、可落地**的方法。 |
|
| 5 | - |
|
| 6 | ---- |
|
| 7 | - |
|
| 8 | -## ✅ 一、最可靠的方法(强烈推荐) |
|
| 9 | - |
|
| 10 | -### **1️⃣ 导轨 / 直尺 + 夹具(90% 直线来自这里)** |
|
| 11 | - |
|
| 12 | -**做法:** |
|
| 13 | - |
|
| 14 | -1. 用钢直尺 / 铝型材 / 木条作为**导轨** |
|
| 15 | -2. 距切线 = |
|
| 16 | - |
|
| 17 | - ``` |
|
| 18 | - 线锯底板边缘 → 锯条中心距离 |
|
| 19 | - ``` |
|
| 20 | -3. 两端用 F 夹固定 |
|
| 21 | -4. 底板紧贴导轨推进 |
|
| 22 | - |
|
| 23 | -📌 **关键点** |
|
| 24 | - |
|
| 25 | -* 导轨必须**比工件长** |
|
| 26 | -* 导轨要平直(别用翘的木条) |
|
| 27 | - |
|
| 28 | ---- |
|
| 29 | - |
|
| 30 | -## ✅ 二、锯条选择(决定是否“跑偏”) |
|
| 31 | - |
|
| 32 | -| 锯条类型 | 是否容易跑偏 | |
|
| 33 | -| -------------- | ------ | |
|
| 34 | -| **宽锯条(≥7 mm)** | ✅ 不易 | |
|
| 35 | -| 窄锯条(曲线用) | ❌ 非常容易 | |
|
| 36 | -| 细齿 24–32 TPI | ✅ | |
|
| 37 | -| 粗齿 | ❌ | |
|
| 38 | - |
|
| 39 | -📌 **结论:** |
|
| 40 | - |
|
| 41 | -> 切直线 = **宽、厚、细齿锯条** |
|
| 42 | - |
|
| 43 | ---- |
|
| 44 | - |
|
| 45 | -## ✅ 三、机器设置(很多人忽略) |
|
| 46 | - |
|
| 47 | -### 🔹 摆动(Orbital) |
|
| 48 | - |
|
| 49 | -* **关掉或最低档(0–1)** |
|
| 50 | -* 摆动越大 → 越容易斜 |
|
| 51 | - |
|
| 52 | -### 🔹 转速 |
|
| 53 | - |
|
| 54 | -* 塑料 / 薄板:**中低速** |
|
| 55 | -* 太快 → 热变形 + 跑线 |
|
| 56 | - |
|
| 57 | ---- |
|
| 58 | - |
|
| 59 | -## ✅ 四、操作手法(避免“Z 字切割”) |
|
| 60 | - |
|
| 61 | -### ❌ 错误动作 |
|
| 62 | - |
|
| 63 | -* 用力推锯 |
|
| 64 | -* 手腕左右修正 |
|
| 65 | -* 中途停顿 |
|
| 66 | - |
|
| 67 | -### ✅ 正确动作 |
|
| 68 | - |
|
| 69 | -* 只控制**方向**,不控制**力量** |
|
| 70 | -* 让锯条自己吃料 |
|
| 71 | -* 保持连续、均匀推进 |
|
| 72 | - |
|
| 73 | -📌 **口诀:** |
|
| 74 | - |
|
| 75 | -> **不推、不拉、不修正,让锯条自己走** |
|
| 76 | - |
|
| 77 | ---- |
|
| 78 | - |
|
| 79 | -## ✅ 五、底板贴合(非常关键) |
|
| 80 | - |
|
| 81 | -* 锯底板必须**全程贴紧材料** |
|
| 82 | -* 不要抬起前端 |
|
| 83 | -* 不要单点接触 |
|
| 84 | - |
|
| 85 | -📌 **否则结果:** |
|
| 86 | - |
|
| 87 | -* 锯条前后倾斜 |
|
| 88 | -* 切口成“V”或“斜面” |
|
| 89 | - |
|
| 90 | ---- |
|
| 91 | - |
|
| 92 | -## ✅ 六、工件固定(比你想的重要) |
|
| 93 | - |
|
| 94 | -* 工件**必须完全夹紧** |
|
| 95 | -* 震动 = 跑偏 |
|
| 96 | -* 悬空部分不要太长 |
|
| 97 | - |
|
| 98 | ---- |
|
| 99 | - |
|
| 100 | -## 🧪 七、进阶技巧(追求更直) |
|
| 101 | - |
|
| 102 | -### 🔹 双板夹切法 |
|
| 103 | - |
|
| 104 | -``` |
|
| 105 | -[直导木板] |
|
| 106 | -============ ← 导轨 |
|
| 107 | -[塑料板] |
|
| 108 | -[废板] |
|
| 109 | -``` |
|
| 110 | - |
|
| 111 | -* 底部加一块废板 |
|
| 112 | -* 锯条受力更稳定 |
|
| 113 | -* 减少翘曲 |
|
| 114 | - |
|
| 115 | ---- |
|
| 116 | - |
|
| 117 | -## 🚫 八、哪些工具更难直? |
|
| 118 | - |
|
| 119 | -| 工具 | 直线能力 | |
|
| 120 | -| ----- | ---- | |
|
| 121 | -| 电动线锯 | ⭐⭐⭐ | |
|
| 122 | -| 建筑往复锯 | ⭐ | |
|
| 123 | -| 角磨机 | ⭐ | |
|
| 124 | -| 手工线锯 | ⭐⭐ | |
|
| 125 | - |
|
| 126 | ---- |
|
| 127 | - |
|
| 128 | -## 🧾 一句话总结 |
|
| 129 | - |
|
| 130 | -> 🔧 **直线不是靠手稳,而是靠“导轨 + 锯条 + 设置”** |
|
| 131 | - |
|
| 132 | ---- |
|
| 133 | - |
|
| 134 | -如果你愿意告诉我: |
|
| 135 | - |
|
| 136 | -* **材料**(PMMA / PC / PVC / ABS) |
|
| 137 | -* **厚度** |
|
| 138 | -* **线锯型号** |
|
| 139 | - |
|
| 140 | -我可以直接给你一套**具体参数(转速 / 锯条型号 / 摆动档)**,做到一次就直。 |
fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/saw-dat/saw-table-dat/2025-12-18-18-04-24.png
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fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/saw-dat/saw-table-dat/saw-table-dat.md
| ... | ... | @@ -1,131 +0,0 @@ |
| 1 | -# Table Saw — What a small table saw should NOT cut |
|
| 2 | - |
|
| 3 | - |
|
| 4 | - |
|
| 5 | -cut target |
|
| 6 | - |
|
| 7 | -- [[profile-dat]] - [[sheet-dat]] - [[rod-system-dat]] |
|
| 8 | - |
|
| 9 | - |
|
| 10 | - |
|
| 11 | - |
|
| 12 | -This guide lists metals and conditions that are unsafe or unsuitable for small table saws. It also gives safer tool alternatives for cutting various metals. |
|
| 13 | - |
|
| 14 | -## 1) Steel family — HIGH RISK (Do NOT cut) |
|
| 15 | - |
|
| 16 | -- Carbon steel |
|
| 17 | -- Alloy steel |
|
| 18 | -- Stainless steel |
|
| 19 | -- Spring steel |
|
| 20 | -- Tool steel |
|
| 21 | - |
|
| 22 | -Why not: |
|
| 23 | - |
|
| 24 | -- Small table saws run at high RPM (typically 4,000–6,000 RPM) with no coolant |
|
| 25 | -- The blade can overheat instantly and suffer tooth breakage |
|
| 26 | -- Severe kickback and dangerous projectiles |
|
| 27 | - |
|
| 28 | -Conclusion: Strictly prohibited |
|
| 29 | - |
|
| 30 | ---- |
|
| 31 | - |
|
| 32 | -## 2) Thick metal (Any material) — NOT SUITABLE / HIGH RISK |
|
| 33 | - |
|
| 34 | -- Aluminum sheet ≥ 3–4 mm |
|
| 35 | -- Copper sheet ≥ 2 mm |
|
| 36 | -- Brass sheet ≥ 2 mm |
|
| 37 | -- Large metal profiles (angle, channel, etc.) |
|
| 38 | - |
|
| 39 | -Why not: |
|
| 40 | - |
|
| 41 | -- Excessive feed resistance |
|
| 42 | -- Small table saws lack torque for heavy cuts |
|
| 43 | -- Blade pinching and flying debris are likely |
|
| 44 | - |
|
| 45 | -Conclusion: Avoid; use appropriate metal-cutting equipment |
|
| 46 | - |
|
| 47 | ---- |
|
| 48 | - |
|
| 49 | -## 3) Hard, brittle metals — DANGEROUS (Do NOT cut) |
|
| 50 | - |
|
| 51 | -- Cast iron |
|
| 52 | -- Zinc alloys / die-cast parts |
|
| 53 | -- Magnesium alloys |
|
| 54 | - |
|
| 55 | -Why not: |
|
| 56 | - |
|
| 57 | -- Parts can shatter or chip |
|
| 58 | -- High-speed fragments pose major risk |
|
| 59 | - |
|
| 60 | -Conclusion: Strictly prohibited |
|
| 61 | - |
|
| 62 | ---- |
|
| 63 | - |
|
| 64 | -## 4) Thin-walled metal tubes and thin metal sheets — VERY DANGEROUS |
|
| 65 | - |
|
| 66 | -- Tubes with wall thickness < 1 mm |
|
| 67 | -- Thin steel/aluminum sheets |
|
| 68 | - |
|
| 69 | -Why not: |
|
| 70 | - |
|
| 71 | -- Teeth can grab and pull thin-walled parts |
|
| 72 | -- Risk of entanglement, winding, and ejection |
|
| 73 | - |
|
| 74 | -Conclusion: Extremely hazardous with a small table saw |
|
| 75 | - |
|
| 76 | ---- |
|
| 77 | - |
|
| 78 | -## May be cut only under strict, controlled conditions |
|
| 79 | - |
|
| 80 | -These are conditional cases where cutting is physically possible but not recommended unless all precautions are met. |
|
| 81 | - |
|
| 82 | -Prerequisites: |
|
| 83 | - |
|
| 84 | -- Use a metal-specific blade (TCT blade for aluminum or a non-ferrous metal blade) |
|
| 85 | -- Secure the workpiece firmly with proper clamps or fixtures |
|
| 86 | -- Use very low feed and controlled cutting parameters |
|
| 87 | -- Operator must be experienced with metal cutting on small machines |
|
| 88 | - |
|
| 89 | -Possible (still not recommended): |
|
| 90 | - |
|
| 91 | -- Non-ferrous thin parts only: |
|
| 92 | - - Aluminum ≤ 2 mm |
|
| 93 | - - Brass ≤ 1.5 mm |
|
| 94 | - - Copper ≤ 1 mm |
|
| 95 | - |
|
| 96 | -Note: "Can be cut" ≠ "should be cut" — safety and tool life remain major concerns. |
|
| 97 | - |
|
| 98 | ---- |
|
| 99 | - |
|
| 100 | -## Recommended tools by metal |
|
| 101 | - |
|
| 102 | -| Metal / Part | Recommended tool | |
|
| 103 | -| ----------------------- | -------------------------------------------------------------- | |
|
| 104 | -| Steel / Stainless | Metal bandsaw / cold-cut saw / angle grinder with cutoff wheel | |
|
| 105 | -| Large aluminum profiles | Cold-cut saw / dedicated sawing machine | |
|
| 106 | -| Thin aluminum sheet | Jigsaw with metal cutting blades or shearing/cold saw | |
|
| 107 | -| Small metal rods / bars | Metal bandsaw / hacksaw (manual) | |
|
| 108 | - |
|
| 109 | ---- |
|
| 110 | - |
|
| 111 | -## Micro-size table saw |
|
| 112 | - |
|
| 113 | - |
|
| 114 | - |
|
| 115 | -Small benchtop saws can be useful for wood, plastics, and light hobby work — not for cutting most metals. |
|
| 116 | - |
|
| 117 | ---- |
|
| 118 | - |
|
| 119 | -## Full-size table saw |
|
| 120 | - |
|
| 121 | - |
|
| 122 | - |
|
| 123 | -Full-size, industrial saws with appropriate blades, guards, and coolant systems may handle some non-ferrous metals safely when used with correct blades and feeding methods. Even then, choose a purpose-built metal-cutting machine whenever possible. |
|
| 124 | - |
|
| 125 | ---- |
|
| 126 | - |
|
| 127 | -## ref |
|
| 128 | - |
|
| 129 | -- [[tools-power-dat]] |
|
| 130 | - |
|
| 131 | -- [[AI]] |
|
| ... | ... | \ No newline at end of file |
fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/tools-power-dat.md
| ... | ... | @@ -1,75 +0,0 @@ |
| 1 | - |
|
| 2 | -# power-tools-dat |
|
| 3 | - |
|
| 4 | -- [[battery-dat]] |
|
| 5 | - |
|
| 6 | -- [[grinder-dat]] |
|
| 7 | - |
|
| 8 | -- [[saw-dat]] - [[saw-blade-dat]] |
|
| 9 | - |
|
| 10 | -- [[saw-jig-dat]] - 线锯 - 曲线锯 - 往复锯 |
|
| 11 | - |
|
| 12 | -- [[Saw-Circular-dat]] - 圆锯 - 台锯 - [[saw-table-dat]] - [[saw-cold-cut-dat]] - [[saw-Metal-band-dat]] |
|
| 13 | - |
|
| 14 | - |
|
| 15 | - |
|
| 16 | -- [[rotary-tool-dat]] |
|
| 17 | - |
|
| 18 | -- [[grinder-angle-dat]] |
|
| 19 | - |
|
| 20 | -- [[grinder-angle-dat]] |
|
| 21 | - |
|
| 22 | - |
|
| 23 | -- [[drill-electric-dat]] add a rack as a [[saw-jig-dat]] == not recommanded |
|
| 24 | - |
|
| 25 | -- [[drill-electric-dat]] - [[drill-bit-dat]] - [[tools-power-dat]] - [[drilling-dat]] |
|
| 26 | - |
|
| 27 | - |
|
| 28 | -- [[battery-li-dat]] |
|
| 29 | - |
|
| 30 | -- [[battery-power-tools-dat]] |
|
| 31 | - |
|
| 32 | - |
|
| 33 | -- [[battery-pack-dat]] - [[battery-5s-dat]] - [[battery-4s-dat]] |
|
| 34 | - |
|
| 35 | - |
|
| 36 | -- [[battery-pack-dat]] - [[battery-5s-dat]] |
|
| 37 | - |
|
| 38 | - |
|
| 39 | - |
|
| 40 | - |
|
| 41 | -## power tools |
|
| 42 | - |
|
| 43 | -- [[saw-dat]] - [[Rotary-Tool-dat]] - [[saw-blade-dat]] |
|
| 44 | - |
|
| 45 | -- [[mechanical-tools]] |
|
| 46 | - |
|
| 47 | -- 电热刀 |
|
| 48 | - |
|
| 49 | -- 车床:lathe |
|
| 50 | - |
|
| 51 | -- 弓臂锯床:power hacksaw(也可说 hacksaw machine) |
|
| 52 | - |
|
| 53 | -- 磨床:grinding machine / grinder |
|
| 54 | - |
|
| 55 | -- 钻床:drilling machine / drill press |
|
| 56 | - |
|
| 57 | -- [[drill-electric-dat]] |
|
| 58 | - |
|
| 59 | - |
|
| 60 | - |
|
| 61 | - |
|
| 62 | - |
|
| 63 | - |
|
| 64 | - |
|
| 65 | -## target |
|
| 66 | - |
|
| 67 | -- [[profile-dat]] - [[sheet-dat]] - [[rod-system-dat]] |
|
| 68 | - |
|
| 69 | - |
|
| 70 | - |
|
| 71 | -## ref |
|
| 72 | - |
|
| 73 | -- [[power-tools]] - [[mechanical-tools]] - [[mechanics]] |
|
| 74 | - |
|
| 75 | -- [[tools]] - [[power-tools]] |
|
| ... | ... | \ No newline at end of file |
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fab-tools-dat/fab-tools-mechanical-dat/tools-power-dat/tools-power-socket-dat/tools-power-socket-dat.md
| ... | ... | @@ -1,19 +0,0 @@ |
| 1 | - |
|
| 2 | -# tools-power-socket-dat |
|
| 3 | - |
|
| 4 | - |
|
| 5 | - |
|
| 6 | - |
|
| 7 | - |
|
| 8 | - |
|
| 9 | -## hex |
|
| 10 | - |
|
| 11 | - |
|
| 12 | -- [[hex-key-dat]] - [[tools-power-socket-dat]] |
|
| 13 | - |
|
| 14 | - |
|
| 15 | - |
|
| 16 | -50MM*H1.5 - 50MM*H2 - 50MM*H2.5 - 50MM*H3 - 50MM*H4 - 50MM*H5 - 50MM*H6 - 50MM*H8 - 50MM*H10 - 50MM*H12 - 65MM*H1.5 - 65MM*H2 - 65MM*H2.5 - 65MM*H3 - 65MM*H4 - 65MM*H5 - 65MM*H6 - 65MM*H8 - 65MM*H10 - 65MM*H12 - 100MM*H2.5 - 100MM*H3 - 100MM*H4 - 100MM*H5 - 100MM*H6 - 100MM*H8 - 100MM*H10 - 100MM*H12 - 150MM*H3 - 150MM*H4 - 150MM*H5 - 150MM*H6 - 150MM*H8 - 150MM*H10 |
|
| 17 | - |
|
| 18 | - |
|
| 19 | - |