390ac3d1da46c1eb920b90d85e975e5df8dabb05
mechanics-dat/mechanical-structure-dat/profile-dat/steel-angle-dat/steel-angle-dat.md
| ... | ... | @@ -12,7 +12,85 @@ |
| 12 | 12 | |
| 13 | 13 | |
| 14 | 14 | |
| 15 | +## 切割 **角铁型材(L 型钢)** 的常用工具与选择建议 cutting |
|
| 15 | 16 | |
| 17 | +> 适用于 **普通碳钢角铁 / 不锈钢角铁** |
|
| 18 | +> 常见规格:20×20 / 30×30 / 40×40,厚度 2–5 mm |
|
| 19 | + |
|
| 20 | +--- |
|
| 21 | + |
|
| 22 | +## ✅ 最推荐(安全 & 切口好) |
|
| 23 | + |
|
| 24 | +### 1️⃣ **冷切锯 / 金属切割锯(Cold Cut Saw)** |
|
| 25 | +- 使用 **钢材 / 不锈钢专用 TCT 锯片** |
|
| 26 | +- 切口垂直、毛刺少 |
|
| 27 | +- 不易烧蓝、尺寸准 |
|
| 28 | +- 适合 **直切 / 45° 角切** |
|
| 29 | + |
|
| 30 | +✅ **最佳车间方案** |
|
| 31 | + |
|
| 32 | +--- |
|
| 33 | + |
|
| 34 | +### 2️⃣ **金属带锯(Metal Band Saw)** |
|
| 35 | +- 安全、稳定 |
|
| 36 | +- 适合厚角铁、不锈钢 |
|
| 37 | +- 可连续批量切割 |
|
| 38 | +- 速度中等 |
|
| 39 | + |
|
| 40 | +--- |
|
| 41 | + |
|
| 42 | +## ⚠️ 常见且可行(DIY 最普遍) |
|
| 43 | + |
|
| 44 | +### 3️⃣ **角磨机 + 金属切割片** |
|
| 45 | +- 切割片:**1.0–1.2 mm(Inox / Steel)** |
|
| 46 | +- 适合直切、现场施工 |
|
| 47 | +- 切口粗,需要后处理 |
|
| 48 | + |
|
| 49 | +⚠️ 要点: |
|
| 50 | +- 必须 **夹紧角铁** |
|
| 51 | +- **两边分次切**,避免夹刀 |
|
| 52 | +- 火花多,注意防护 |
|
| 53 | + |
|
| 54 | +--- |
|
| 55 | + |
|
| 56 | +### 4️⃣ **台式切割机 / 切断锯(Chop Saw)** |
|
| 57 | +- 适合直线切割 |
|
| 58 | +- 噪音大、火花多 |
|
| 59 | +- 精度一般 |
|
| 60 | + |
|
| 61 | +--- |
|
| 62 | + |
|
| 63 | +## 🐢 慢但可控(小尺寸 / 少量) |
|
| 64 | + |
|
| 65 | +### 5️⃣ **手动弓锯(Hacksaw)** |
|
| 66 | +- 锯条:**18–24 TPI** |
|
| 67 | +- 成本低、安全 |
|
| 68 | +- 适合 2–3 mm 厚角铁 |
|
| 69 | + |
|
| 70 | +--- |
|
| 71 | + |
|
| 72 | +### 6️⃣ **往复锯(Reciprocating Saw)** |
|
| 73 | +- 使用 **金属专用锯条** |
|
| 74 | +- 切口一般 |
|
| 75 | +- 振动大,需固定牢靠 |
|
| 76 | + |
|
| 77 | +--- |
|
| 78 | + |
|
| 79 | +## ❌ 不适合 / 不安全 |
|
| 80 | +- ❌ 木工台锯 |
|
| 81 | +- ❌ 木工圆锯片 |
|
| 82 | +- ❌ 超薄 HSS 圆锯片 + 高转速设备 |
|
| 83 | +- ❌ 曲线锯(对角铁稳定性差) |
|
| 84 | + |
|
| 85 | +--- |
|
| 86 | + |
|
| 87 | +## 🔧 角铁切割小技巧 |
|
| 88 | +- **先切一边,再切另一边** |
|
| 89 | +- 切 90° 要用 **靠山或限位** |
|
| 90 | +- 不锈钢角铁: |
|
| 91 | + - 速度慢一点 |
|
| 92 | + - 可少量切削液,防烧蓝 |
|
| 93 | +- 切后用 **百叶片 / 砂轮** 去毛刺 |
|
| 16 | 94 | |
| 17 | 95 | |
| 18 | 96 |
mechanics-dat/mechanical-structure-dat/rod-system-dat/rod-system-dat.md
| ... | ... | @@ -17,7 +17,7 @@ |
| 17 | 17 | |
| 18 | 18 | - [[shaft-coupler-dat]] |
| 19 | 19 | |
| 20 | - |
|
| 20 | +- [[stainless-steel-dat]] - [[stainless-steel-solid-rod-dat]] - [[metal-dat]] |
|
| 21 | 21 | |
| 22 | 22 | ## size |
| 23 | 23 |
mechanics-dat/mechanical-structure-dat/rod-system-dat/stainless-steel-solid-rod-dat/stainless-steel-solid-rod-dat.md
| ... | ... | @@ -0,0 +1,69 @@ |
| 1 | + |
|
| 2 | +# stainless-steel-solid-rod-dat |
|
| 3 | + |
|
| 4 | +## 切割 **6 mm 不锈钢实心棒** 可用的工具(按安全 & 效率排序) |
|
| 5 | + |
|
| 6 | +### ✅ 最推荐(安全、切口好) |
|
| 7 | +1. **金属带锯(Metal band saw)** |
|
| 8 | + - 最稳妥、反弹风险低 |
|
| 9 | + - 切口垂直、毛刺少 |
|
| 10 | + - 适合连续、多根切割 |
|
| 11 | + |
|
| 12 | +2. **冷切锯 / 金属切割锯(Cold cut saw)** |
|
| 13 | + - 使用 **不锈钢专用 TCT 锯片** |
|
| 14 | + - 切口非常平整 |
|
| 15 | + - 速度快,但设备成本较高 |
|
| 16 | + |
|
| 17 | +--- |
|
| 18 | + |
|
| 19 | +### ⚠️ 可用(需注意操作) |
|
| 20 | +3. **角磨机 + 不锈钢切割片** |
|
| 21 | + - 常见、便宜 |
|
| 22 | + - 切口粗,需要后续打磨 |
|
| 23 | + - ⚠️ 必须夹紧工件,戴护目镜 |
|
| 24 | + |
|
| 25 | +4. **台式切割机(Cut-off saw / Chop saw)** |
|
| 26 | + - 用 **不锈钢切割片** |
|
| 27 | + - 噪音大、火花多 |
|
| 28 | + - 精度一般 |
|
| 29 | + |
|
| 30 | +--- |
|
| 31 | + |
|
| 32 | +### 🐢 手动 / 低速方案 |
|
| 33 | +5. **手动弓锯(Hacksaw,24–32 TPI)** |
|
| 34 | + - 成本最低 |
|
| 35 | + - 适合少量或精细控制 |
|
| 36 | + - 慢但安全 |
|
| 37 | + |
|
| 38 | +- [[hand-Hacksaw-dat]] - [[tools-hand-dat]] |
|
| 39 | + |
|
| 40 | + |
|
| 41 | +6. **台钻 + 切割附件(不推荐为主方案)** |
|
| 42 | + - 可行但效率低 |
|
| 43 | + - 对准和夹持要求高 |
|
| 44 | + |
|
| 45 | +--- |
|
| 46 | + |
|
| 47 | +## ❌ 不适合 / 不安全 |
|
| 48 | +- ❌ **木工台锯** |
|
| 49 | +- ❌ **木工圆锯片** |
|
| 50 | +- ❌ **高速钢薄圆锯片(用于台锯/角磨机)** |
|
| 51 | +- ❌ **曲线锯(易断条)** |
|
| 52 | + |
|
| 53 | +--- |
|
| 54 | + |
|
| 55 | +## 🔧 锯片 / 切割片选择要点 |
|
| 56 | +- 标注:**Stainless Steel / Inox** |
|
| 57 | +- 切割片厚度:**1.0–1.2 mm** |
|
| 58 | +- 若用带锯:**14–18 TPI** 适合 6 mm 实心棒 |
|
| 59 | +- 允许的话:**少量切削液** 可明显降温、延长寿命 |
|
| 60 | + |
|
| 61 | +--- |
|
| 62 | + |
|
| 63 | +## 一句话建议 |
|
| 64 | +> **最佳选择:金属带锯** |
|
| 65 | +> **最普遍可行:角磨机 + 不锈钢切割片** |
|
| 66 | + |
|
| 67 | +## ref |
|
| 68 | + |
|
| 69 | +- [[grinder-angle-dat]] |
mechanics-dat/mechanical-structure-dat/sheet-dat/stainless-steel-sheet-dat/stainless-steel-sheet-dat.md
| ... | ... | @@ -0,0 +1,59 @@ |
| 1 | + |
|
| 2 | +# stainless-steel-sheet-dat |
|
| 3 | + |
|
| 4 | +## 切割 **5 mm 厚不锈钢板** 的可用工具(按安全 & 效率排序) |
|
| 5 | + |
|
| 6 | +--- |
|
| 7 | + |
|
| 8 | +## ✅ 最推荐(工业 / 半工业) |
|
| 9 | + |
|
| 10 | +### 1️⃣ **激光切割(Laser cutting)** |
|
| 11 | +- 切口最干净、精度最高 |
|
| 12 | +- 无明显变形 |
|
| 13 | +- 需要外包加工 |
|
| 14 | + |
|
| 15 | +### 2️⃣ **水刀切割(Waterjet)** |
|
| 16 | +- 无热影响区 |
|
| 17 | +- 适合复杂形状 |
|
| 18 | +- 成本较高 |
|
| 19 | + |
|
| 20 | +--- |
|
| 21 | + |
|
| 22 | +## ⚠️ 常见且可行(DIY / 车间) |
|
| 23 | + |
|
| 24 | +### 3️⃣ **等离子切割(Plasma cutter)** |
|
| 25 | +- 速度快 |
|
| 26 | +- 切口较粗,需要打磨 |
|
| 27 | +- 热影响区明显 |
|
| 28 | + |
|
| 29 | +### 4️⃣ **角磨机 + 不锈钢切割片(1.0–1.2 mm)** |
|
| 30 | +- 最常见、成本低 |
|
| 31 | +- 精度一般,火花多 |
|
| 32 | +- ⚠️ 必须夹紧板材、佩戴护具 |
|
| 33 | + |
|
| 34 | +### 5️⃣ **台式切割机 / 切断锯(Cut-off saw)** |
|
| 35 | +- 用 Inox 专用切割片 |
|
| 36 | +- 直线切割为主 |
|
| 37 | +- 噪音大、火花多 |
|
| 38 | + |
|
| 39 | +--- |
|
| 40 | + |
|
| 41 | +## 🐢 慢但可控(小尺寸 / 少量) |
|
| 42 | + |
|
| 43 | +### 6️⃣ **手动弓锯(Hacksaw,24–32 TPI)** |
|
| 44 | +- 可控、安全 |
|
| 45 | +- 速度慢,体力消耗大 |
|
| 46 | +- 适合短直线 |
|
| 47 | + |
|
| 48 | +### 7️⃣ **电动曲线锯(Jigsaw)** |
|
| 49 | +- 使用 **不锈钢专用锯条** |
|
| 50 | +- 速度慢、易跑偏 |
|
| 51 | +- 仅适合小件或曲线 |
|
| 52 | + |
|
| 53 | +--- |
|
| 54 | + |
|
| 55 | +## ❌ 不适合 / 不安全 |
|
| 56 | +- ❌ 木工台锯 |
|
| 57 | +- ❌ 木工圆锯片 / HSS 木工锯片 |
|
| 58 | +- ❌ 手持圆锯 |
|
| 59 | +- ❌ 薄型高速钢圆锯片在高转速设备上使用 |
|
| ... | ... | \ No newline at end of file |
mechanics-dat/mechanical-tools-dat/tools-hand-dat/tools-hand-dat.md
| ... | ... | @@ -1,3 +1,4 @@ |
| 1 | 1 | |
| 2 | 2 | # tools-hand-dat |
| 3 | 3 | |
| 4 | +- [[hand-Hacksaw-dat]] |
|
| ... | ... | \ No newline at end of file |
mechanics-dat/mechanical-tools-dat/tools-power-dat/saw-dat/saw-Metal-band-dat/saw-Metal-band-dat.md
| ... | ... | @@ -0,0 +1,3 @@ |
| 1 | + |
|
| 2 | +# saw-Metal-band-dat |
|
| 3 | + |
mechanics-dat/mechanical-tools-dat/tools-power-dat/saw-dat/saw-cold-cut-dat/saw-cold-cut-dat.md
| ... | ... | @@ -0,0 +1,108 @@ |
| 1 | + |
|
| 2 | +# saw-cold-cut-dat |
|
| 3 | + |
|
| 4 | +一、为什么台锯 ≠ 冷切锯(核心原因) |
|
| 5 | +1️⃣ 转速完全不同(致命差异) |
|
| 6 | +项目 台锯 冷切锯 |
|
| 7 | +主轴转速 3000–6000 RPM 30–150 RPM |
|
| 8 | +工作方式 高速切削 低速剪切 |
|
| 9 | +扭矩 中等 极高 |
|
| 10 | + |
|
| 11 | +👉 冷切锯靠 低速 + 大扭矩 |
|
| 12 | +👉 台锯靠 高速 + 齿切削 |
|
| 13 | + |
|
| 14 | +这是结构级差异,不能靠“换锯片”解决。 |
|
| 15 | + |
|
| 16 | +2️⃣ 电机类型不一样 |
|
| 17 | + |
|
| 18 | +台锯: |
|
| 19 | + |
|
| 20 | +高速电机 |
|
| 21 | + |
|
| 22 | +不适合长时间高扭矩 |
|
| 23 | + |
|
| 24 | +冷切锯: |
|
| 25 | + |
|
| 26 | +工业减速电机 |
|
| 27 | + |
|
| 28 | +齿轮箱 / 蜗轮箱 |
|
| 29 | + |
|
| 30 | +👉 台锯 没有减速系统,强行降速会: |
|
| 31 | + |
|
| 32 | +扭矩不足 |
|
| 33 | + |
|
| 34 | +电机过热 |
|
| 35 | + |
|
| 36 | +易烧毁 |
|
| 37 | + |
|
| 38 | +3️⃣ 安全结构完全不同 ⚠️ |
|
| 39 | + |
|
| 40 | +冷切锯有: |
|
| 41 | + |
|
| 42 | +全封闭护罩 |
|
| 43 | + |
|
| 44 | +下压切割结构 |
|
| 45 | + |
|
| 46 | +重型夹钳 |
|
| 47 | + |
|
| 48 | +台锯: |
|
| 49 | + |
|
| 50 | +开放式锯片 |
|
| 51 | + |
|
| 52 | +材料是“推过去的” |
|
| 53 | + |
|
| 54 | +👉 用台锯低速切钢 = 严重反弹 / 崩齿 / 飞料风险 |
|
| 55 | + |
|
| 56 | +二、哪些“改装思路”是❌错误的 |
|
| 57 | + |
|
| 58 | +❌ 换冷切锯片 |
|
| 59 | +❌ 外接调速器把转速降下来 |
|
| 60 | +❌ 用皮带改传动比 |
|
| 61 | +❌ 用台锯切钢、不锈钢 |
|
| 62 | + |
|
| 63 | +这些都 不等于冷切锯,而且危险。 |
|
| 64 | + |
|
| 65 | +三、那台锯“最多”能做到什么? |
|
| 66 | +✅ 台锯可以安全做的“金属极限” |
|
| 67 | +✔ 铝板 / 铝型材 |
|
| 68 | +✔ 铜 / 黄铜 |
|
| 69 | +✔ 塑料 / 有机玻璃 |
|
| 70 | + |
|
| 71 | + |
|
| 72 | +前提: |
|
| 73 | + |
|
| 74 | +用铝专用钨钢锯片 |
|
| 75 | + |
|
| 76 | +适当润滑 |
|
| 77 | + |
|
| 78 | +稳定进刀 |
|
| 79 | + |
|
| 80 | +不切钢、不切不锈钢 |
|
| 81 | + |
|
| 82 | +👉 这叫 “干式高速切铝”,不是冷切。 |
|
| 83 | + |
|
| 84 | +四、如果你真的需要“冷切效果”,正确方案是? |
|
| 85 | +方案 1️⃣:直接买冷切锯(最安全) |
|
| 86 | + |
|
| 87 | +二手工业冷切锯也很值 |
|
| 88 | + |
|
| 89 | +适合钢、不锈钢、厚铝 |
|
| 90 | + |
|
| 91 | +方案 2️⃣:金属带锯(性价比最高) |
|
| 92 | + |
|
| 93 | +真正低速 |
|
| 94 | + |
|
| 95 | +安全 |
|
| 96 | + |
|
| 97 | +可切钢材 |
|
| 98 | + |
|
| 99 | +DIY 友好 |
|
| 100 | + |
|
| 101 | +方案 3️⃣:台锯 + 铝专用锯片(妥协方案) |
|
| 102 | + |
|
| 103 | +只切铝 |
|
| 104 | + |
|
| 105 | +不追求“冷切” |
|
| 106 | + |
|
| 107 | + |
|
| 108 | + |
mechanics-dat/mechanical-tools-dat/tools-power-dat/saw-dat/saw-dat.md
| ... | ... | @@ -1,5 +1,6 @@ |
| 1 | +# Saw - Cutting Plastics (saw-dat) |
|
| 2 | + |
|
| 1 | 3 | |
| 2 | -# saw-dat |
|
| 3 | 4 | |
| 4 | 5 | - [[saw-blade-dat]] |
| 5 | 6 | |
| ... | ... | @@ -12,145 +13,145 @@ |
| 12 | 13 | |
| 13 | 14 | |
| 14 | 15 | |
| 15 | -要精准、高效地切割 2–6 mm 塑料板材,关键取决于材料类型、精度要求、切割长度与数量。下面按最佳方案优先级给你一个实用总结 👇 |
|
| 16 | - |
|
| 17 | -✅ 最推荐方案(通用 & 高精度) |
|
| 18 | -1️⃣ 台式锯(台锯 / 小型精密锯)— 最优解 |
|
| 19 | - |
|
| 20 | -适合: |
|
| 21 | - |
|
| 22 | -PMMA(亚克力)、PVC、ABS、PC、PE、PP |
|
| 23 | - |
|
| 24 | -直线切割、批量加工、±0.2 mm 精度 |
|
| 25 | - |
|
| 26 | -配置要点: |
|
| 27 | - |
|
| 28 | -锯片: |
|
| 29 | - |
|
| 30 | -80–120 齿 |
|
| 31 | - |
|
| 32 | -负前角(–5° ~ 0°) |
|
| 33 | - |
|
| 34 | -专用塑料 / 亚克力锯片 |
|
| 35 | - |
|
| 36 | -转速:中高速(避免烧边) |
|
| 37 | - |
|
| 38 | -进给:匀速推进,不能停顿 |
|
| 39 | - |
|
| 40 | -优点: |
|
| 41 | - |
|
| 42 | -切口直、效率最高 |
|
| 43 | - |
|
| 44 | -尺寸重复性好 |
|
| 45 | - |
|
| 46 | -后处理少 |
|
| 47 | - |
|
| 48 | -注意: |
|
| 49 | - |
|
| 50 | -必须固定材料 |
|
| 16 | +## Quick summary (recommended by priority) |
|
| 51 | 17 | |
| 52 | -亚克力要贴保护膜切割 |
|
| 18 | +1. Table saw (best for straight cuts, repeatability, and batch work) |
|
| 19 | +2. Jigsaw / Scroll saw (best for curves and low-volume custom shapes) |
|
| 20 | +3. Score and snap (very low cost, high straight-line accuracy for thin sheets) |
|
| 21 | +4. Laser cutting (high-quality complex contours — limited to compatible plastics) - [[laser-dat]] - [[laser-cutting-dat]] |
|
| 53 | 22 | |
| 54 | -✅ 小量 & 高灵活方案 |
|
| 55 | -2️⃣ 曲线锯 / 线锯(配塑料专用锯条) |
|
| 23 | +--- |
|
| 56 | 24 | |
| 57 | -适合: |
|
| 25 | +## 1. Table saw — Recommended for most use cases |
|
| 58 | 26 | |
| 59 | -不规则轮廓 |
|
| 27 | +When to use: |
|
| 60 | 28 | |
| 61 | -单件 / 打样 |
|
| 29 | +- Straight cuts and long cuts |
|
| 30 | +- Batch production or when repeatability matters |
|
| 31 | +- Tight tolerances (around ±0.2 mm) |
|
| 62 | 32 | |
| 63 | -锯条选择: |
|
| 33 | +Suitable materials: |
|
| 64 | 34 | |
| 65 | -T101A / T101B(细齿) |
|
| 35 | +- PMMA (acrylic), ABS, PVC, PC, PE, PP (but note special handling below) |
|
| 66 | 36 | |
| 67 | -齿距小、锋利 |
|
| 37 | +Key setup and blade selection: |
|
| 68 | 38 | |
| 69 | -技巧: |
|
| 39 | +- Blade teeth: 80–120 teeth for thin plastics |
|
| 40 | +- Negative hook angle (around –5° to 0°) helps reduce chipping and tear-out |
|
| 41 | +- Use blades specifically designed for plastics / acrylic |
|
| 42 | +- Medium to high blade RPM; avoid slow RPM which can melt edges |
|
| 43 | +- Feed uniformly and continuously—do not stop on the cut |
|
| 70 | 44 | |
| 71 | -开启低摆动 |
|
| 45 | +Advantages: |
|
| 72 | 46 | |
| 73 | -慢速切割,防止融边 |
|
| 47 | +- Very straight, clean cuts |
|
| 48 | +- High throughput and good dimensional repeatability |
|
| 49 | +- Minimal post-processing when set up correctly |
|
| 74 | 50 | |
| 75 | -精度: |
|
| 51 | +Precautions: |
|
| 76 | 52 | |
| 77 | -±0.5 mm(需后修) |
|
| 53 | +- Secure the sheet firmly; use clamps and fences |
|
| 54 | +- For acrylic, keep protective film on during cutting |
|
| 78 | 55 | |
| 79 | -✅ 低成本但很精准(薄板优选) |
|
| 80 | -3️⃣ 划线 + 折断(≤4 mm) |
|
| 56 | +--- |
|
| 81 | 57 | |
| 82 | -适合: |
|
| 58 | +## 2. Jigsaw / Scroll saw (curves and single pieces) |
|
| 83 | 59 | |
| 84 | -亚克力、PVC、PS |
|
| 60 | +When to use: |
|
| 85 | 61 | |
| 86 | -短直线 |
|
| 62 | +- Irregular contours or detailed cutouts |
|
| 63 | +- Prototyping and small quantities |
|
| 87 | 64 | |
| 88 | -工具: |
|
| 65 | +Blade recommendations and technique: |
|
| 89 | 66 | |
| 90 | -亚克力划刀 / 钨钢刀 |
|
| 67 | +- Use fine-tooth blades (e.g. T101A / T101B style or equivalent) |
|
| 68 | +- Small tooth pitch and sharp teeth reduce chipping |
|
| 69 | +- Use low or reduced pendulum action on the jigsaw to avoid melting |
|
| 70 | +- Slow cutting speed and steady feed — let the blade do the work |
|
| 91 | 71 | |
| 92 | -方法: |
|
| 72 | +Expected accuracy: |
|
| 93 | 73 | |
| 94 | -用钢尺多次划线(≥10 次) |
|
| 74 | +- Approximately ±0.5 mm; some edge finishing usually required |
|
| 95 | 75 | |
| 96 | -放在桌边 |
|
| 76 | +--- |
|
| 97 | 77 | |
| 98 | -一次性快速下压折断 |
|
| 78 | +## 3. Score-and-snap (very low-cost, straight cuts, thin sheets) |
|
| 99 | 79 | |
| 100 | -优点: |
|
| 80 | +When to use: |
|
| 101 | 81 | |
| 102 | -成本极低 |
|
| 82 | +- Thin sheets (typically ≤ 4 mm) |
|
| 83 | +- Straight short cuts where a clean edge is needed on a budget |
|
| 84 | +- Materials: acrylic (PMMA), PVC, PS |
|
| 103 | 85 | |
| 104 | -边缘非常直 |
|
| 86 | +Tools and method: |
|
| 105 | 87 | |
| 106 | -限制: |
|
| 88 | +- Acrylic scoring knife or tungsten carbide scoring tool |
|
| 89 | +- Use a steel straightedge or ruler as a guide |
|
| 90 | +- Score the sheet multiple times (≥ 8–10 passes) until a visible groove is formed |
|
| 91 | +- Clamp the sheet on the table edge and snap down firmly for a clean break |
|
| 107 | 92 | |
| 108 | -不适合 >4 mm |
|
| 93 | +Advantages and limits: |
|
| 109 | 94 | |
| 110 | -不适合 PC / PE |
|
| 95 | +- Extremely low cost, minimal finishing |
|
| 96 | +- Not suitable for thick sheets (> 4 mm) or complex shapes |
|
| 97 | +- Not recommended for PC or flexible plastics like PE |
|
| 111 | 98 | |
| 99 | +--- |
|
| 112 | 100 | |
| 101 | +## 4. Laser cutting (high-precision complex shapes) |
|
| 113 | 102 | |
| 103 | +When to use: |
|
| 114 | 104 | |
| 105 | +- Complex contours, fine detail, or many internal cutouts |
|
| 106 | +- High edge quality required for compatible materials |
|
| 115 | 107 | |
| 108 | +Best materials: |
|
| 116 | 109 | |
| 110 | +- PMMA (acrylic) — excellent results, optical-quality edges possible |
|
| 117 | 111 | |
| 112 | +Materials to avoid by default: |
|
| 118 | 113 | |
| 119 | -⚠️ 特殊高质量方案 |
|
| 120 | -4️⃣ 激光切割(仅限部分塑料) |
|
| 114 | +- PVC — releases toxic chlorine gas when lasered |
|
| 115 | +- PC (polycarbonate) — tends to burn, blacken, and form poor melt edges |
|
| 121 | 116 | |
| 122 | -适合: |
|
| 117 | +Notes: |
|
| 123 | 118 | |
| 124 | -PMMA(亚克力)——效果极佳 |
|
| 119 | +- Use proper ventilation and filtration for any laser cutting |
|
| 120 | +- Power and speed settings must be tuned for thickness and plastic type |
|
| 125 | 121 | |
| 126 | -复杂轮廓、孔位 |
|
| 122 | +--- |
|
| 127 | 123 | |
| 128 | -不适合: |
|
| 124 | +## Materials notes and exceptions |
|
| 129 | 125 | |
| 130 | -❌ PVC(有毒氯气) |
|
| 126 | +- PVC: avoid laser cutting (toxic gas). Mechanical cutting is ok with proper precautions. |
|
| 127 | +- PC (polycarbonate): difficult to laser; mechanical cutting often causes melting and rough edges — prefer careful mechanical methods and good blade selection. |
|
| 128 | +- PE / PP: flexible and can deform — secure firmly and use blades that minimise friction heating. |
|
| 131 | 129 | |
| 132 | -❌ PC(发黑、融边严重) |
|
| 130 | +--- |
|
| 133 | 131 | |
| 134 | -🧰 辅助与后处理(提升“精准感”) |
|
| 135 | -夹紧 & 导向 |
|
| 132 | +## Accessories & finishing tips |
|
| 136 | 133 | |
| 137 | -F 夹 / 快速夹 |
|
| 134 | +- Clamps and guides: F-clamps, quick clamps, and an aluminium extrusion or steel ruler as a guide/fence |
|
| 135 | +- Sanding sequence for edge finishing: 400 → 800 → 1200 grit |
|
| 136 | +- Acrylic edge finish: flame polishing can give optical clarity but risks warping — practice on scrap first |
|
| 137 | +- Keep protective film on acrylic until finishing is complete |
|
| 138 | 138 | |
| 139 | -铝型材 / 钢尺作导轨 |
|
| 139 | +--- |
|
| 140 | 140 | |
| 141 | -边缘处理 |
|
| 141 | +## Quick selection table |
|
| 142 | 142 | |
| 143 | -400 → 800 → 1200 砂纸 |
|
| 143 | +| Need / Scenario | Recommended method | |
|
| 144 | +|---|---:| |
|
| 145 | +| Batch straight high-precision cuts | Table saw | |
|
| 146 | +| Small quantity, complex shapes | Jigsaw / scroll saw | |
|
| 147 | +| Low-cost straight cuts (thin sheet) | Score & snap | |
|
| 148 | +| High-precision complex contours (only PMMA) | Laser cutter | |
|
| 144 | 149 | |
| 145 | -亚克力可火焰抛光(注意变形) |
|
| 150 | +--- |
|
| 146 | 151 | |
| 147 | -📊 快速选型表 |
|
| 148 | -需求 推荐方案 |
|
| 149 | -批量直线高精度 台锯 |
|
| 150 | -少量复杂形状 曲线锯 |
|
| 151 | -低成本直线 划线折断 |
|
| 152 | -高精度复杂轮廓 激光(仅 PMMA) |
|
| 152 | +## References |
|
| 153 | 153 | |
| 154 | +- Internal notes and AI-assisted summary |
|
| 154 | 155 | |
| 155 | 156 | |
| 156 | 157 | ## ref |
mechanics-dat/mechanical-tools-dat/tools-power-dat/saw-dat/saw-table-dat/saw-table-dat.md
| ... | ... | @@ -1,20 +1,131 @@ |
| 1 | +# Table Saw — What a small table saw should NOT cut |
|
| 1 | 2 | |
| 2 | -# saw-table-dat |
|
| 3 | 3 | |
| 4 | 4 | |
| 5 | +cut target |
|
| 6 | + |
|
| 5 | 7 | - [[profile-dat]] - [[sheet-dat]] - [[rod-system-dat]] |
| 6 | 8 | |
| 7 | -## micro size table saw |
|
| 9 | + |
|
| 10 | + |
|
| 11 | + |
|
| 12 | +This guide lists metals and conditions that are unsafe or unsuitable for small table saws. It also gives safer tool alternatives for cutting various metals. |
|
| 13 | + |
|
| 14 | +## 1) Steel family — HIGH RISK (Do NOT cut) |
|
| 15 | + |
|
| 16 | +- Carbon steel |
|
| 17 | +- Alloy steel |
|
| 18 | +- Stainless steel |
|
| 19 | +- Spring steel |
|
| 20 | +- Tool steel |
|
| 21 | + |
|
| 22 | +Why not: |
|
| 23 | + |
|
| 24 | +- Small table saws run at high RPM (typically 4,000–6,000 RPM) with no coolant |
|
| 25 | +- The blade can overheat instantly and suffer tooth breakage |
|
| 26 | +- Severe kickback and dangerous projectiles |
|
| 27 | + |
|
| 28 | +Conclusion: Strictly prohibited |
|
| 29 | + |
|
| 30 | +--- |
|
| 31 | + |
|
| 32 | +## 2) Thick metal (Any material) — NOT SUITABLE / HIGH RISK |
|
| 33 | + |
|
| 34 | +- Aluminum sheet ≥ 3–4 mm |
|
| 35 | +- Copper sheet ≥ 2 mm |
|
| 36 | +- Brass sheet ≥ 2 mm |
|
| 37 | +- Large metal profiles (angle, channel, etc.) |
|
| 38 | + |
|
| 39 | +Why not: |
|
| 40 | + |
|
| 41 | +- Excessive feed resistance |
|
| 42 | +- Small table saws lack torque for heavy cuts |
|
| 43 | +- Blade pinching and flying debris are likely |
|
| 44 | + |
|
| 45 | +Conclusion: Avoid; use appropriate metal-cutting equipment |
|
| 46 | + |
|
| 47 | +--- |
|
| 48 | + |
|
| 49 | +## 3) Hard, brittle metals — DANGEROUS (Do NOT cut) |
|
| 50 | + |
|
| 51 | +- Cast iron |
|
| 52 | +- Zinc alloys / die-cast parts |
|
| 53 | +- Magnesium alloys |
|
| 54 | + |
|
| 55 | +Why not: |
|
| 56 | + |
|
| 57 | +- Parts can shatter or chip |
|
| 58 | +- High-speed fragments pose major risk |
|
| 59 | + |
|
| 60 | +Conclusion: Strictly prohibited |
|
| 61 | + |
|
| 62 | +--- |
|
| 63 | + |
|
| 64 | +## 4) Thin-walled metal tubes and thin metal sheets — VERY DANGEROUS |
|
| 65 | + |
|
| 66 | +- Tubes with wall thickness < 1 mm |
|
| 67 | +- Thin steel/aluminum sheets |
|
| 68 | + |
|
| 69 | +Why not: |
|
| 70 | + |
|
| 71 | +- Teeth can grab and pull thin-walled parts |
|
| 72 | +- Risk of entanglement, winding, and ejection |
|
| 73 | + |
|
| 74 | +Conclusion: Extremely hazardous with a small table saw |
|
| 75 | + |
|
| 76 | +--- |
|
| 77 | + |
|
| 78 | +## May be cut only under strict, controlled conditions |
|
| 79 | + |
|
| 80 | +These are conditional cases where cutting is physically possible but not recommended unless all precautions are met. |
|
| 81 | + |
|
| 82 | +Prerequisites: |
|
| 83 | + |
|
| 84 | +- Use a metal-specific blade (TCT blade for aluminum or a non-ferrous metal blade) |
|
| 85 | +- Secure the workpiece firmly with proper clamps or fixtures |
|
| 86 | +- Use very low feed and controlled cutting parameters |
|
| 87 | +- Operator must be experienced with metal cutting on small machines |
|
| 88 | + |
|
| 89 | +Possible (still not recommended): |
|
| 90 | + |
|
| 91 | +- Non-ferrous thin parts only: |
|
| 92 | + - Aluminum ≤ 2 mm |
|
| 93 | + - Brass ≤ 1.5 mm |
|
| 94 | + - Copper ≤ 1 mm |
|
| 95 | + |
|
| 96 | +Note: "Can be cut" ≠ "should be cut" — safety and tool life remain major concerns. |
|
| 97 | + |
|
| 98 | +--- |
|
| 99 | + |
|
| 100 | +## Recommended tools by metal |
|
| 101 | + |
|
| 102 | +| Metal / Part | Recommended tool | |
|
| 103 | +| ----------------------- | -------------------------------------------------------------- | |
|
| 104 | +| Steel / Stainless | Metal bandsaw / cold-cut saw / angle grinder with cutoff wheel | |
|
| 105 | +| Large aluminum profiles | Cold-cut saw / dedicated sawing machine | |
|
| 106 | +| Thin aluminum sheet | Jigsaw with metal cutting blades or shearing/cold saw | |
|
| 107 | +| Small metal rods / bars | Metal bandsaw / hacksaw (manual) | |
|
| 108 | + |
|
| 109 | +--- |
|
| 110 | + |
|
| 111 | +## Micro-size table saw |
|
| 8 | 112 | |
| 9 | 113 |  |
| 10 | 114 | |
| 11 | -## full size table saw |
|
| 115 | +Small benchtop saws can be useful for wood, plastics, and light hobby work — not for cutting most metals. |
|
| 12 | 116 | |
| 13 | - |
|
| 117 | +--- |
|
| 14 | 118 | |
| 119 | +## Full-size table saw |
|
| 15 | 120 | |
| 121 | + |
|
| 16 | 122 | |
| 123 | +Full-size, industrial saws with appropriate blades, guards, and coolant systems may handle some non-ferrous metals safely when used with correct blades and feeding methods. Even then, choose a purpose-built metal-cutting machine whenever possible. |
|
| 124 | + |
|
| 125 | +--- |
|
| 17 | 126 | |
| 18 | 127 | ## ref |
| 19 | 128 | |
| 20 | -- [[tools-power-dat]] |
|
| ... | ... | \ No newline at end of file |
| 0 | +- [[tools-power-dat]] |
|
| 1 | + |
|
| 2 | +- [[AI]] |
|
| ... | ... | \ No newline at end of file |