12907ac219ad3a24868c746c1fe53521b20212a1
Home.md
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| 27 | 27 | |
| 28 | 28 | - [[circuits-dat]] - [[logic-dat]] - [[logic-gate-dat]] - [[buffer-dat]] |
| 29 | 29 | |
| 30 | -- [[mechanics-dat]] - [[materials-dat]] - [[tools-dat]] |
|
| 30 | +- [[mechanics-dat]] - [[materials-dat]] - [[tools-dat]] - [[mechanical-tools-dat]] |
|
| 31 | 31 | |
| 32 | 32 | - [[BOM-DAT]] - [[case-dat]] - [[CONN-dat]] - [[BTB-dat]] - [[transistor-dat]] - [[diode-dat]] - [[resistor-dat]] - [[mosfet-dat]] |
| 33 | 33 |
materials-dat/plastic-dat/plastic-dat.md
| ... | ... | @@ -5,7 +5,7 @@ |
| 5 | 5 | |
| 6 | 6 | - [[glue-waterproof-dat]] |
| 7 | 7 | |
| 8 | - |
|
| 8 | +- [[injection-molding-dat]] |
|
| 9 | 9 | |
| 10 | 10 | PU PTFE PP PA6 PE PVC FR4 PEEK Bakelite PVDF ABS NBR POM 6mm |
| 11 | 11 |
mechanics-dat/mechanical-parts-dat/Insert-Heat-set-threaded-dat/Insert-Heat-set-threaded-dat.md
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| 1 | + |
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| 2 | +# Heat-Set Threaded Inserts |
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| 3 | + |
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| 4 | + |
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| 5 | + |
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| 6 | + |
|
| 7 | +## Recommended Heat-Set Brass Insert Sizes (M4) |
|
| 8 | + |
|
| 9 | +Assumptions: |
|
| 10 | +- Common thermoplastics (ABS / PETG / PA) |
|
| 11 | +- Goal: balanced pull-out & torque strength |
|
| 12 | +- Rule: insert length ≈ 80–90% of sheet thickness |
|
| 13 | + |
|
| 14 | +| Sheet Thickness | Recommended Insert Length | Recommended OD Range | Notes | |
|
| 15 | +|-----------------|--------------------------|----------------------|-------| |
|
| 16 | +| 4 mm | 3.0 – 3.5 mm | 6.0 – 6.6 mm | Thin sheet → limit OD | |
|
| 17 | +| 5 mm | 4.0 – 4.5 mm | 6.6 – 7.2 mm | Typical standard | |
|
| 18 | +| 6 mm | 5.0 – 5.5 mm | 7.0 – 7.8 mm | High strength | |
|
| 19 | + |
|
| 20 | +- M4*3*6【20个】 |
|
| 21 | +- M4*4*6【20个】 |
|
| 22 | +- M4*5*6【20个】 |
|
| 23 | +- M4*5.5*6【20个】 |
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| 24 | + |
|
| 25 | + |
|
| 26 | +## Recommended Heat-Set Brass Insert Sizes (M3) |
|
| 27 | + |
|
| 28 | +Assumptions: |
|
| 29 | +- Common thermoplastics (ABS / PETG / PA) |
|
| 30 | +- Goal: balanced pull-out & torque strength |
|
| 31 | +- Rule: insert length ≈ 80–90% of sheet thickness |
|
| 32 | + |
|
| 33 | +| Sheet Thickness | Recommended Insert Length | Recommended OD Range | Notes | |
|
| 34 | +| --------------- | ------------------------- | -------------------- | ---------------------- | |
|
| 35 | +| 4 mm | 3.0 – 3.5 mm | 4.4 – 4.8 mm | Avoid OD > 5.0 mm | |
|
| 36 | +| 5 mm | 4.0 – 4.5 mm | 4.8 – 5.4 mm | Best balance | |
|
| 37 | +| 6 mm | 5.0 – 5.5 mm | 5.2 – 6.0 mm | High pull-out strength | |
|
| 38 | + |
|
| 39 | + |
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| 40 | + |
|
| 41 | +## M3 Insert Specifications |
|
| 42 | + |
|
| 43 | +| Thread Size | L | OD | | |
|
| 44 | +| ----------- | ---- | --- | -------- | |
|
| 45 | +| M3 | 2.5 | 4.0 | | |
|
| 46 | +| M3 | 3.0 | 4.0 | | |
|
| 47 | +| M3 | 3.5 | 4.0 | | |
|
| 48 | +| M3 | 4.0 | 4.0 | | |
|
| 49 | +| M3 | 4.5 | 4.0 | | |
|
| 50 | +| M3 | 5.0 | 4.0 | | |
|
| 51 | +| M3 | 5.5 | 4.0 | | |
|
| 52 | +| M3 | 6.0 | 4.0 | | |
|
| 53 | +| M3 | 7.0 | 4.0 | | |
|
| 54 | +| M3 | 8.0 | 4.0 | | |
|
| 55 | +| M3 | 9.0 | 4.0 | | |
|
| 56 | +| M3 | 10.0 | 4.0 | | |
|
| 57 | +| M3 | 3.0 | 4.2 | | |
|
| 58 | +| M3 | 4.0 | 4.2 | | |
|
| 59 | +| M3 | 5.0 | 4.2 | | |
|
| 60 | +| M3 | 6.0 | 4.2 | | |
|
| 61 | +| M3 | 7.0 | 4.2 | | |
|
| 62 | +| M3 | 8.0 | 4.2 | | |
|
| 63 | +| M3 | 9.0 | 4.2 | | |
|
| 64 | +| M3 | 10.0 | 4.2 | | |
|
| 65 | +| M3 | 3.0 | 4.5 | | |
|
| 66 | +| M3 | 3.5 | 4.5 | M4 sheet | |
|
| 67 | +| M3 | 3.6 | 4.5 | | |
|
| 68 | +| M3 | 4.0 | 4.5 | | |
|
| 69 | +| M3 | 4.5 | 4.5 | | |
|
| 70 | +| M3 | 5.0 | 4.5 | | |
|
| 71 | +| M3 | 6.0 | 4.5 | | |
|
| 72 | +| M3 | 7.0 | 4.5 | | |
|
| 73 | +| M3 | 8.0 | 4.5 | | |
|
| 74 | +| M3 | 9.0 | 4.5 | | |
|
| 75 | +| M3 | 10.0 | 4.5 | | |
|
| 76 | +| M3 | 12.0 | 4.5 | | |
|
| 77 | +| M3 | 3.0 | 4.6 | | |
|
| 78 | +| M3 | 3.5 | 4.6 | | |
|
| 79 | +| M3 | 4.0 | 4.6 | | |
|
| 80 | +| M3 | 4.5 | 4.6 | | |
|
| 81 | +| M3 | 5.0 | 4.6 | | |
|
| 82 | +| M3 | 5.5 | 4.6 | | |
|
| 83 | +| M3 | 5.7 | 4.6 | | |
|
| 84 | +| M3 | 6.0 | 4.6 | | |
|
| 85 | +| M3 | 7.0 | 4.6 | | |
|
| 86 | +| M3 | 8.0 | 4.6 | | |
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| 87 | +| M3 | 9.0 | 4.6 | | |
|
| 88 | +| M3 | 10.0 | 4.6 | | |
|
| 89 | +| M3 | 3.0 | 5.0 | | |
|
| 90 | +| M3 | 3.5 | 5.0 | | |
|
| 91 | +| M3 | 4.0 | 5.0 | | |
|
| 92 | +| M3 | 4.5 | 5.0 | M5 sheet | |
|
| 93 | +| M3 | 5.0 | 5.0 | | |
|
| 94 | +| M3 | 5.5 | 5.0 | M6 sheet | |
|
| 95 | +| M3 | 6.0 | 5.0 | | |
|
| 96 | +| M3 | 6.5 | 5.0 | | |
|
| 97 | +| M3 | 7.0 | 5.0 | | |
|
| 98 | +| M3 | 7.5 | 5.0 | | |
|
| 99 | +| M3 | 8.0 | 5.0 | | |
|
| 100 | +| M3 | 9.0 | 5.0 | | |
|
| 101 | +| M3 | 10.0 | 5.0 | | |
|
| 102 | +| M3 | 12.0 | 5.0 | | |
|
| 103 | +| M3 | 4.0 | 5.5 | | |
|
| 104 | +| M3 | 5.0 | 5.5 | | |
|
| 105 | +| M3 | 6.0 | 5.5 | | |
|
| 106 | +| M3 | 8.0 | 5.5 | | |
|
| 107 | + |
|
| 108 | +## Installation Guidelines |
|
| 109 | + |
|
| 110 | +- **Recommended Hole Size**: For M3 inserts, typically use 4.0-4.5mm pilot hole (varies by outer diameter) |
|
| 111 | +- **Installation Method**: Heat the insert with a soldering iron and press into the pre-drilled hole |
|
| 112 | +- **Material**: Best used with plastics (ABS, PLA, PETG, Nylon, etc.) |
|
| 113 | +- **Temperature**: 200-250°C for most plastics |
|
| 114 | + |
|
| 115 | + |
|
| 116 | + |
|
| 117 | +## OD |
|
| 118 | + |
|
| 119 | +a larger OD (outer diameter) generally gives higher strength for a heat-set brass threaded insert, but only up to a limit, especially when the sheet thickness is fixed. |
|
| 120 | + |
|
| 121 | +Below is a clear engineering-style explanation 👇 |
|
| 122 | + |
|
| 123 | +1. Why bigger OD helps (in theory) |
|
| 124 | + |
|
| 125 | +When sheet thickness is fixed, increasing insert OD: |
|
| 126 | + |
|
| 127 | +✔ Increases contact surface area with plastic |
|
| 128 | + |
|
| 129 | +✔ Increases shear area → better pull-out resistance |
|
| 130 | + |
|
| 131 | +✔ Reduces stress concentration around the insert |
|
| 132 | + |
|
| 133 | +✔ Improves torque resistance (anti-spin) |
|
| 134 | + |
|
| 135 | +So pull-out strength and torque strength both improve as OD increases. |
|
| 136 | + |
|
| 137 | +2. The practical limit (very important) |
|
| 138 | + |
|
| 139 | +When the sheet is thin, too large an OD becomes counter-productive. |
|
| 140 | + |
|
| 141 | +Problems if OD is too large: |
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| 142 | + |
|
| 143 | +❌ Insufficient plastic wall thickness |
|
| 144 | + |
|
| 145 | +❌ Plastic may: |
|
| 146 | + |
|
| 147 | +Bulge |
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| 148 | + |
|
| 149 | +Crack |
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| 150 | + |
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| 151 | +Weaken due to overheating |
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| 152 | + |
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| 153 | +❌ Insert may print through or distort the sheet |
|
| 154 | + |
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| 155 | +❌ Strength plateaus or even drops |
|
| 156 | + |
|
| 157 | +3. Key rule of thumb (industry practice) |
|
| 158 | + |
|
| 159 | +For thermoplastics (ABS, PETG, PA, PC): |
|
| 160 | + |
|
| 161 | + Minimum plastic wall thickness ≥ 0.5 × insert OD |
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| 162 | + |
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| 163 | + |
|
| 164 | +And for sheet thickness: |
|
| 165 | + |
|
| 166 | + Insert length ≤ 0.8–0.9 × sheet thickness |
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| 167 | + |
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| 168 | + |
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| 169 | +If you violate either rule, increasing OD does NOT improve strength. |
|
| 170 | + |
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| 171 | +## Best strength strategy when thickness is fixed |
|
| 172 | + |
|
| 173 | +If sheet thickness cannot change: |
|
| 174 | + |
|
| 175 | +Priority order for strength improvement |
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| 176 | + |
|
| 177 | +- Correct insert length (close to sheet thickness) |
|
| 178 | +- Knurled / helical / diamond OD geometry |
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| 179 | +- Proper hole diameter (not oversized) |
|
| 180 | +- Controlled heating temperature |
|
| 181 | +- Then increase OD — only within wall-thickness limits |
|
| 182 | + |
mechanics-dat/mechanical-structure-dat/groove-dat/groove-dat.md
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| 1 | + |
|
| 2 | +# groove-dat |
|
| 3 | + |
|
| 4 | +- [[groove-dat]] |
|
| 5 | + |
|
| 6 | +Width == 4mm == M4 == OK |
mechanics-dat/mechanical-structure-dat/injection-molding-dat/injection-molding-dat.md
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| 1 | + |
|
| 2 | +# injection-molding-dat |
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| 3 | + |
|
| 4 | +- [[plastic-dat]] |
|
| 5 | + |
|
| 6 | +- 塑料柱 |
|
| 7 | +- 加强筋 |
|
| 8 | +- 加强柱 == boss |
|
| 9 | +- 一体成型 |
|
| ... | ... | \ No newline at end of file |
mechanics-dat/mechanical-tools-dat/mechanical-tools-dat.md
| ... | ... | @@ -8,10 +8,29 @@ |
| 8 | 8 | |
| 9 | 9 | - [[tools-maintenance-dat]] |
| 10 | 10 | |
| 11 | +- 模切机 |
|
| 12 | + |
|
| 13 | +- 勾刀 |
|
| 14 | + |
|
| 15 | + |
|
| 16 | + |
|
| 11 | 17 | ## power tools |
| 12 | 18 | |
| 13 | -- [[saw-dat]] - [[Rotary-Tool-dat]] |
|
| 19 | +- [[saw-dat]] - [[Rotary-Tool-dat]] - [[saw-blade-dat]] |
|
| 20 | + |
|
| 21 | +- [[mechanical-tools]] |
|
| 22 | + |
|
| 23 | +- 电热刀 |
|
| 24 | + |
|
| 25 | +- 车床:lathe |
|
| 14 | 26 | |
| 27 | +- 弓臂锯床:power hacksaw(也可说 hacksaw machine) |
|
| 28 | + |
|
| 29 | +- 磨床:grinding machine / grinder |
|
| 30 | + |
|
| 31 | +- 钻床:drilling machine / drill press |
|
| 32 | + |
|
| 33 | +- [[drill-electric-dat]] |
|
| 15 | 34 | |
| 16 | 35 | |
| 17 | 36 | |
| ... | ... | @@ -58,6 +77,10 @@ The most important measurement is the **distance across the flat sides of the he |
| 58 | 77 | |
| 59 | 78 | > 🔹 These sizes must match the hex socket of the bolt exactly. |
| 60 | 79 | |
| 80 | + |
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| 81 | + |
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| 82 | + |
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| 83 | + |
|
| 61 | 84 | ## ref |
| 62 | 85 | |
| 63 | 86 | - [[mechanic-tools]] - [[mechanics]] |
mechanics-dat/mechanical-tools-dat/tools-power-dat/drill-bit-dat/2025-11-26-16-49-54.png
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mechanics-dat/mechanical-tools-dat/tools-power-dat/drill-bit-dat/drill-bit-dat.md
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| 1 | - |
|
| 2 | -# drill-bit-dat |
|
| 3 | - |
|
| 4 | -木工尖头钻 - [[Brad-point-drill-bit-dat]] |
|
| 5 | - |
|
| 6 | -塑料专用钻 - Plastic drill bit |
|
| 7 | - |
|
| 8 | -阶梯钻最佳 - Step drill bit |
|
| 9 | - |
|
| 10 | -Twist drill bit |
|
| 11 | - |
|
| 12 | -- [[drill-bit]] -[[mechanics]] |
|
| 13 | - |
|
| 14 | - |
|
| 15 | - |
|
| 16 | -## targeted materials |
|
| 17 | - |
|
| 18 | -- [[glass-dat]] - [[marble-dat]] |
|
| 19 | - |
|
| 20 | -- [[ceramic-tile-dat]] - [[Concrete-dat]] |
|
| 21 | - |
|
| 22 | -- [[plastic-dat]] |
|
| 23 | - |
|
| 24 | -- [[wood-dat]] |
|
| 25 | - |
|
| 26 | -- [[metal-dat]] |
|
| 27 | - |
|
| 28 | -- [[stone-dat]] |
|
| 29 | - |
|
| 30 | - |
|
| 31 | -### Drill Bits: Ceramic Tile vs Glass |
|
| 32 | - |
|
| 33 | -No — the drill bits for **ceramic tile** and **glass** are **not exactly the same**, though they are similar in some ways. Here’s the comparison: |
|
| 34 | - |
|
| 35 | -| Material | Recommended Drill Bit | Notes | |
|
| 36 | -| ---------------- | ----------------------------------------------- | ----------------------------------------------------------------------------------------------------------------------------------------------------- | |
|
| 37 | -| **Ceramic Tile** | Carbide-tipped or diamond-tipped tile bit | Usually has a spear-shaped or pointed tip to pierce the glazed surface without cracking. Works best on glazed surfaces; slower speed, light pressure. | |
|
| 38 | -| **Glass** | Diamond-tipped or specialized glass/ceramic bit | Often conical or pointed, designed for brittle materials. Must drill at low speed, with water or lubrication, and ideally from both sides. | |
|
| 39 | - |
|
| 40 | -## Key Differences |
|
| 41 | - |
|
| 42 | -1. **Tip shape**: |
|
| 43 | - - Tile bits often have a **spear point** (good for glazed tiles) |
|
| 44 | - - Glass bits have a **small conical/diamond tip** to reduce chipping |
|
| 45 | - |
|
| 46 | -2. **Brittleness**: |
|
| 47 | - - Glass is more prone to cracking, so drilling requires more care, water/lubrication, and two-sided drilling. |
|
| 48 | - - Tile can usually handle light drilling from one side. |
|
| 49 | - |
|
| 50 | -3. **Speed and pressure**: |
|
| 51 | - - Both need low speed and light pressure, but glass is **far less forgiving** than tile. |
|
| 52 | - |
|
| 53 | - |
|
| 54 | - |
|
| 55 | - |
|
| 56 | -### glass |
|
| 57 | - |
|
| 58 | -- [[glass-dat]] |
|
| 59 | - |
|
| 60 | -## ✅ Recommended Drill Bits |
|
| 61 | - |
|
| 62 | -| Type | Use | Features | |
|
| 63 | -| ---------------------------------- | --------------- | --------------------------------- | |
|
| 64 | -| Glass/Ceramic bit (diamond-coated) | Drilling | Conical tip for brittle materials | |
|
| 65 | -| HSS glass-specific bit | Small holes | Low speed, use with cooling | |
|
| 66 | -| Diamond conical bit | Precision holes | Best for thick or hard glass | |
|
| 67 | - |
|
| 68 | - |
|
| 69 | -- 玻璃/瓷砖钻头(金刚石涂层) - 金刚石锥钻头 - HSS 玻璃专用钻头 |
|
| 70 | - |
|
| 71 | - |
|
| 72 | -## purpose |
|
| 73 | - |
|
| 74 | -### polishing |
|
| 75 | - |
|
| 76 | - |
|
| 77 | - |
|
| 78 | - |
|
| 79 | -## ref |
|
| 80 | - |
|
| 81 | -- [[mechanics-dat]] |
|
| 82 | - |
|
| 83 | - |
mechanics-dat/mechanical-tools-dat/tools-power-dat/drill-electric-dat/drill-bit-dat/2025-11-26-16-49-54.png
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mechanics-dat/mechanical-tools-dat/tools-power-dat/drill-electric-dat/drill-bit-dat/drill-bit-dat.md
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| 1 | + |
|
| 2 | +# drill-bit-dat |
|
| 3 | + |
|
| 4 | +木工尖头钻 - [[Brad-point-drill-bit-dat]] |
|
| 5 | + |
|
| 6 | +塑料专用钻 - Plastic drill bit |
|
| 7 | + |
|
| 8 | +阶梯钻最佳 - Step drill bit |
|
| 9 | + |
|
| 10 | +Twist drill bit |
|
| 11 | + |
|
| 12 | +- [[drill-bit]] -[[mechanics]] |
|
| 13 | + |
|
| 14 | + |
|
| 15 | + |
|
| 16 | +## targeted materials |
|
| 17 | + |
|
| 18 | +- [[glass-dat]] - [[marble-dat]] |
|
| 19 | + |
|
| 20 | +- [[ceramic-tile-dat]] - [[Concrete-dat]] |
|
| 21 | + |
|
| 22 | +- [[plastic-dat]] |
|
| 23 | + |
|
| 24 | +- [[wood-dat]] |
|
| 25 | + |
|
| 26 | +- [[metal-dat]] |
|
| 27 | + |
|
| 28 | +- [[stone-dat]] |
|
| 29 | + |
|
| 30 | + |
|
| 31 | +### Drill Bits: Ceramic Tile vs Glass |
|
| 32 | + |
|
| 33 | +No — the drill bits for **ceramic tile** and **glass** are **not exactly the same**, though they are similar in some ways. Here’s the comparison: |
|
| 34 | + |
|
| 35 | +| Material | Recommended Drill Bit | Notes | |
|
| 36 | +| ---------------- | ----------------------------------------------- | ----------------------------------------------------------------------------------------------------------------------------------------------------- | |
|
| 37 | +| **Ceramic Tile** | Carbide-tipped or diamond-tipped tile bit | Usually has a spear-shaped or pointed tip to pierce the glazed surface without cracking. Works best on glazed surfaces; slower speed, light pressure. | |
|
| 38 | +| **Glass** | Diamond-tipped or specialized glass/ceramic bit | Often conical or pointed, designed for brittle materials. Must drill at low speed, with water or lubrication, and ideally from both sides. | |
|
| 39 | + |
|
| 40 | +## Key Differences |
|
| 41 | + |
|
| 42 | +1. **Tip shape**: |
|
| 43 | + - Tile bits often have a **spear point** (good for glazed tiles) |
|
| 44 | + - Glass bits have a **small conical/diamond tip** to reduce chipping |
|
| 45 | + |
|
| 46 | +2. **Brittleness**: |
|
| 47 | + - Glass is more prone to cracking, so drilling requires more care, water/lubrication, and two-sided drilling. |
|
| 48 | + - Tile can usually handle light drilling from one side. |
|
| 49 | + |
|
| 50 | +3. **Speed and pressure**: |
|
| 51 | + - Both need low speed and light pressure, but glass is **far less forgiving** than tile. |
|
| 52 | + |
|
| 53 | + |
|
| 54 | + |
|
| 55 | + |
|
| 56 | +### glass |
|
| 57 | + |
|
| 58 | +- [[glass-dat]] |
|
| 59 | + |
|
| 60 | +## ✅ Recommended Drill Bits |
|
| 61 | + |
|
| 62 | +| Type | Use | Features | |
|
| 63 | +| ---------------------------------- | --------------- | --------------------------------- | |
|
| 64 | +| Glass/Ceramic bit (diamond-coated) | Drilling | Conical tip for brittle materials | |
|
| 65 | +| HSS glass-specific bit | Small holes | Low speed, use with cooling | |
|
| 66 | +| Diamond conical bit | Precision holes | Best for thick or hard glass | |
|
| 67 | + |
|
| 68 | + |
|
| 69 | +- 玻璃/瓷砖钻头(金刚石涂层) - 金刚石锥钻头 - HSS 玻璃专用钻头 |
|
| 70 | + |
|
| 71 | + |
|
| 72 | +## purpose |
|
| 73 | + |
|
| 74 | +### polishing |
|
| 75 | + |
|
| 76 | + |
|
| 77 | + |
|
| 78 | + |
|
| 79 | +## ref |
|
| 80 | + |
|
| 81 | +- [[mechanics-dat]] |
|
| 82 | + |
|
| 83 | + |
mechanics-dat/mechanical-tools-dat/tools-power-dat/drill-electric-dat/drill-electric-dat.md
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| 1 | + |
|
| 2 | +# drill-electric-dat |
|
| 3 | + |
|
| 4 | +- [[drill-bit-dat]] |
|
| 5 | + |
|
| 6 | +一、能不能用?——“能动 ≠ 好用” |
|
| 7 | +✅ 理论上可行 |
|
| 8 | + |
|
| 9 | +市面上确实有电钻转往复锯的转换头 |
|
| 10 | + |
|
| 11 | +能实现“旋转 → 往复”的机械运动 |
|
| 12 | + |
|
| 13 | +轻度切割(薄木板、塑料)可以完成 |
|
| 14 | + |
|
| 15 | +❌ 实际使用问题很多 |
|
| 16 | + |
|
| 17 | +切割效率低 |
|
| 18 | + |
|
| 19 | +震动非常大 |
|
| 20 | + |
|
| 21 | +刀路不稳,容易跑偏 |
|
| 22 | + |
|
| 23 | +精度差,切口很粗糙 |
|
| 24 | + |
|
| 25 | +👉 结论:只能算“应急方案” |
|
| 26 | + |
|
| 27 | +二、为什么“不合理”(工程角度) |
|
| 28 | +1️⃣ 电钻不是为往复负载设计的 |
|
| 29 | + |
|
| 30 | +电钻擅长:连续旋转 |
|
| 31 | + |
|
| 32 | +往复锯需要:反复加减速的高冲击负载 |
|
| 33 | + |
|
| 34 | +结果: |
|
| 35 | + |
|
| 36 | +齿轮箱磨损快 |
|
| 37 | + |
|
| 38 | +轴承寿命大幅下降 |
|
| 39 | + |
|
| 40 | +长时间使用容易损坏电钻 |
|
| 41 | + |
|
| 42 | +2️⃣ 缺少关键结构(这是致命点) |
|
| 43 | + |
|
| 44 | +真正的往复锯有: |
|
| 45 | + |
|
| 46 | +减震机构 |
|
| 47 | + |
|
| 48 | +行程限制 |
|
| 49 | + |
|
| 50 | +双导轨稳定系统 |
|
| 51 | + |
|
| 52 | +防反冲设计 |
|
| 53 | + |
|
| 54 | +电钻改装后: |
|
| 55 | + |
|
| 56 | +❌ 几乎没有减震 |
|
| 57 | + |
|
| 58 | +❌ 手持非常难控制 |
|
| 59 | + |
|
| 60 | +❌ 容易卡刀猛抖 |
|
| ... | ... | \ No newline at end of file |
mechanics-dat/mechanical-tools-dat/tools-power-dat/grinder-dat/grinder-angle-dat/grinder-angle-dat.md
| ... | ... | @@ -6,6 +6,18 @@ |
| 6 | 6 | |
| 7 | 7 | - [[saw-blade-dat]] |
| 8 | 8 | |
| 9 | + |
|
| 10 | + |
|
| 11 | +due to high speed of grinder-angle, these below are not recommanded |
|
| 12 | + |
|
| 13 | +- add a rack to cut [[profile-dat]] as a [[cutter-dat]] |
|
| 14 | + |
|
| 15 | +- add a fixture to cut [[sheet-dat]] as a type of [[saw-jig-dat]] |
|
| 16 | + |
|
| 17 | + |
|
| 18 | + |
|
| 19 | + |
|
| 20 | + |
|
| 9 | 21 | Because you’re 13–17 years old, I have to be careful here: |
| 10 | 22 | |
| 11 | 23 | An angle grinder is one of the most dangerous handheld tools (high RPM, sparks, kickback). |
mechanics-dat/mechanical-tools-dat/tools-power-dat/saw-dat/saw-blade-dat/2025-12-18-17-47-55.png
| ... | ... | Binary files /dev/null and b/mechanics-dat/mechanical-tools-dat/tools-power-dat/saw-dat/saw-blade-dat/2025-12-18-17-47-55.png differ |
mechanics-dat/mechanical-tools-dat/tools-power-dat/saw-dat/saw-blade-dat/saw-blade-dat.md
| ... | ... | @@ -1,6 +1,15 @@ |
| 1 | 1 | |
| 2 | 2 | # saw-blade-dat |
| 3 | 3 | |
| 4 | +- [[saw-blade]] - [[saw]] |
|
| 5 | + |
|
| 6 | + |
|
| 7 | +高速钢锯片只能安装在机床/台锯上使用转速要求3000-4500prm,而不能安装在角磨机/切割机上使用,因角磨机转速太高工作不稳定操作不安全容易断锯片,请勿强行安装。 |
|
| 8 | + |
|
| 9 | + |
|
| 10 | + |
|
| 11 | + |
|
| 12 | + |
|
| 4 | 13 | | 序号 | 锯片 / 切割方式名称 | 适合切 2–6 mm 塑料? | 主要适合目标(推荐用途) | 关键备注(使用建议) | |
| 5 | 14 | | ---- | ----------------------------------- | --------------------- | --------------------------------------- | ----------------------------------------------------------------------------------------- | |
| 6 | 15 | | 1 | 平齿高速钢锯片 (HSS flat-tooth) | ✅ 非常适合 | 亚克力(PMMA)、ABS、PVC、PC(薄/中厚) | 最优选。细齿或中细齿,切割平滑,热量低。配合电动线锯或台锯效果最好。 | |
| ... | ... | @@ -45,6 +54,95 @@ |
| 45 | 54 |  |
| 46 | 55 | |
| 47 | 56 | |
| 57 | +## 是否适合切割 4 mm ABS 板材? |
|
| 58 | +**结论:✅ 适合,而且非常合适** |
|
| 59 | + |
|
| 60 | +规格:**高速钢锯片 110 × 0.8 × 20 孔 × 180 齿** |
|
| 61 | +用途:**切割 4 mm ABS 板材** |
|
| 62 | + |
|
| 63 | +--- |
|
| 64 | + |
|
| 65 | +## 为什么这片锯片适合 ABS |
|
| 66 | + |
|
| 67 | +### 1️⃣ 齿数高(180T) |
|
| 68 | +- 单齿切削量小 |
|
| 69 | +- 切口平整、毛刺少 |
|
| 70 | +- 不容易咬料或崩边 |
|
| 71 | +- 对 ABS 这种易软化塑料非常友好 |
|
| 72 | + |
|
| 73 | +--- |
|
| 74 | + |
|
| 75 | +### 2️⃣ 锯片薄(0.8 mm) |
|
| 76 | +- 切削阻力小 |
|
| 77 | +- 发热低 |
|
| 78 | +- 适合 2–6 mm 塑料薄板 |
|
| 79 | + |
|
| 80 | +⚠️ 注意: |
|
| 81 | +锯片薄 → **必须夹紧工件**,避免振动导致跑偏 |
|
| 82 | + |
|
| 83 | +--- |
|
| 84 | + |
|
| 85 | +### 3️⃣ 高速钢(HSS) |
|
| 86 | +- 属于“锋利切削”,不是磨削 |
|
| 87 | +- 比砂轮片、金刚石片、树脂切割片**更适合塑料** |
|
| 88 | +- 不会撕裂 ABS 边缘 |
|
| 89 | + |
|
| 90 | +--- |
|
| 91 | + |
|
| 92 | +## 适合搭配的设备 |
|
| 93 | + |
|
| 94 | +| 设备 | 是否推荐 | 说明 | |
|
| 95 | +|---|---|---| |
|
| 96 | +| 小型台锯 / 精密切割机 | ✅ 强烈推荐 | 最稳、最直 | |
|
| 97 | +| 迷你台锯 / 模型锯 | ✅ 推荐 | 适合薄板 | |
|
| 98 | +| 电动线锯 | ⚠️ 勉强 | 锯片形式不同,不是最佳 | |
|
| 99 | +| 角磨机 | ❌ 不推荐 | 转速过高,危险且易融边 | |
|
| 100 | + |
|
| 101 | +--- |
|
| 102 | + |
|
| 103 | +## 推荐切割参数(实用) |
|
| 104 | + |
|
| 105 | +### 🔧 转速 |
|
| 106 | +- **中低速最佳** |
|
| 107 | +- 若设备可调速: |
|
| 108 | + **≈ 3000–6000 RPM(110 mm 锯片)** |
|
| 109 | + |
|
| 110 | +⚠️ 转速过高 → ABS 会融边、粘齿 |
|
| 111 | + |
|
| 112 | +--- |
|
| 113 | + |
|
| 114 | +### 🔧 进给方式 |
|
| 115 | +- 匀速、连续推进 |
|
| 116 | +- 不要停在同一点 |
|
| 117 | +- 让锯片自己吃料,不要硬推 |
|
| 118 | + |
|
| 119 | +--- |
|
| 120 | + |
|
| 121 | +### 🔧 固定与导向 |
|
| 122 | +- 工件必须 **完全夹紧** |
|
| 123 | +- 使用靠山 / 导轨 |
|
| 124 | +- 底下垫一块废板可明显提升稳定性 |
|
| 125 | + |
|
| 126 | +--- |
|
| 127 | + |
|
| 128 | +## 常见问题与解决方法 |
|
| 129 | + |
|
| 130 | +| 问题 | 原因 | 对策 | |
|
| 131 | +|---|---|---| |
|
| 132 | +| 边缘轻微融化 | 转速偏高 | 降低转速或稍加快进给 | |
|
| 133 | +| 锯屑粘在锯齿上 | 热量积累 | 吹风散热 / 暂停冷却 | |
|
| 134 | +| 切割抖动 | 锯片薄 + 固定不足 | 增加夹具、垫板 | |
|
| 135 | + |
|
| 136 | +--- |
|
| 137 | + |
|
| 138 | +## 一句话总结 |
|
| 139 | + |
|
| 140 | +**110 × 0.8 × 180T 的高速钢锯片,非常适合切割 4 mm ABS 板材** |
|
| 141 | +前提是: |
|
| 142 | +👉 使用台锯类设备 |
|
| 143 | +👉 中低转速 |
|
| 144 | +👉 工件夹紧并有导向 |
|
| 145 | + |
|
| 48 | 146 | |
| 49 | 147 | ## ref |
| 50 | 148 |
mechanics-dat/mechanical-tools-dat/tools-power-dat/saw-dat/saw-dat.md
| ... | ... | @@ -1,11 +1,16 @@ |
| 1 | 1 | |
| 2 | 2 | # saw-dat |
| 3 | 3 | |
| 4 | -- [[saw-jig-dat]]] - 线锯 |
|
| 4 | +- [[saw-blade-dat]] |
|
| 5 | + |
|
| 6 | +- [[saw-jig-dat]]] - 线锯 - 曲线锯 - 往复锯 |
|
| 7 | + |
|
| 8 | +- [[Saw-Circular-dat]] - 圆锯 - 台锯 - [[saw-table-dat]] - [[saw-cold-cut-dat]] - [[saw-Metal-band-dat]] |
|
| 9 | + |
|
| 10 | +- [[grinder-angle-dat]] - [[grinder-angle]] |
|
| 11 | + |
|
| 5 | 12 | |
| 6 | -- [[Saw-Circular-dat]] - 圆锯 |
|
| 7 | 13 | |
| 8 | -- [[grinder-angle-dat]] |
|
| 9 | 14 | |
| 10 | 15 | 要精准、高效地切割 2–6 mm 塑料板材,关键取决于材料类型、精度要求、切割长度与数量。下面按最佳方案优先级给你一个实用总结 👇 |
| 11 | 16 |
mechanics-dat/mechanical-tools-dat/tools-power-dat/tools-power-dat.md
| ... | ... | @@ -5,7 +5,7 @@ |
| 5 | 5 | |
| 6 | 6 | - [[grinder-dat]] |
| 7 | 7 | |
| 8 | -- [[saw-dat]] |
|
| 8 | +- [[saw-dat]] - [[saw-blade-dat]] |
|
| 9 | 9 | |
| 10 | 10 | - [[rotary-tool-dat]] |
| 11 | 11 | |
| ... | ... | @@ -14,6 +14,11 @@ |
| 14 | 14 | - [[grinder-angle-dat]] |
| 15 | 15 | |
| 16 | 16 | |
| 17 | +- [[drill-electric-dat]] add a rack as a [[saw-jig-dat]] == not recommanded |
|
| 18 | + |
|
| 19 | + |
|
| 20 | + |
|
| 21 | + |
|
| 17 | 22 | ## target |
| 18 | 23 | |
| 19 | 24 | - [[profile-dat]] - [[sheet-dat]] - [[rod-system-dat]] |