0540713ff2ffd420fd4815b84707341565ec5361
Tech-dat/actuator-dat/motor-dat/motor-dat.md
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| 1 | + |
|
| 2 | +# motor-dat |
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| 3 | + |
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| 4 | + |
|
| 5 | +## NEMA 23 Motor |
|
| 6 | + |
|
| 7 | +# NEMA 23 Motor Overview |
|
| 8 | + |
|
| 9 | +A **NEMA 23** motor is a **stepper motor** with a standard **mounting flange size** defined by the **National Electrical Manufacturers Association (NEMA)**. It is widely used in CNC machines, 3D printers, robotics, and automation systems. |
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| 10 | + |
|
| 11 | +## Key Features of NEMA 23 Motor |
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| 12 | + |
|
| 13 | +### 1. Frame Size |
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| 14 | +- The **NEMA 23** standard specifies that the motor has a **2.3-inch (57.15mm) x 2.3-inch (57.15mm) faceplate size** for mounting. |
|
| 15 | +- The **length of the motor varies**, affecting torque and power output. |
|
| 16 | + |
|
| 17 | +### 2. Stepper Type |
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| 18 | +- Most **NEMA 23 motors are stepper motors**, typically **1.8° per step** (200 steps per revolution), but variations exist. |
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| 19 | +- Some models have finer step angles (e.g., **0.9° per step**, 400 steps per revolution). |
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| 20 | + |
|
| 21 | +### 3. Torque & Power |
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| 22 | +- The **torque** varies based on the motor length and current rating, typically ranging from **0.3 Nm to over 3.0 Nm**. |
|
| 23 | +- Higher torque versions are often **longer and require higher current**. |
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| 24 | + |
|
| 25 | +### 4. Voltage & Current |
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| 26 | +- Operates typically on **12V to 48V** (varies based on driver and application). |
|
| 27 | +- Current ratings range from **2A to 6A per phase**, depending on the winding configuration. |
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| 28 | + |
|
| 29 | +### 5. Shaft & Wiring |
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| 30 | +- Shaft diameter is usually **6.35mm (1/4 inch) or 8mm**. |
|
| 31 | +- Common wiring configurations: **4-wire, 6-wire, or 8-wire** for unipolar or bipolar operation. |
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| 32 | + |
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| 33 | +## Common Applications of NEMA 23 Stepper Motors |
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| 34 | +- **CNC Machines** (milling, laser cutters, engraving machines) |
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| 35 | +- **3D Printers** (especially for larger or industrial-grade machines) |
|
| 36 | +- **Robotics & Automation Systems** |
|
| 37 | +- **Textile and Packaging Machines** |
|
| 38 | +- **Conveyor Belt Systems** |
app-dat/openpnp-dat/PixiePlacer-dat/PixiePlacer-Y-dat/2025-03-11-19-18-19.png
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app-dat/openpnp-dat/PixiePlacer-dat/PixiePlacer-Y-dat/PixiePlacer-Y-dat.md
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| 7 | 7 | ## Tension Slider Assembly |
| 8 | 8 | |
| 9 | 9 | | Category | Part_Name | Part Description | Quantity | |
| 10 | -|:----------------|:-------------------------|:----------------------------------|---------:| |
|
| 10 | +| :-------------- | :----------------------- | :-------------------------------- | -------: | |
|
| 11 | 11 | | Nuts and Bolts | Hex_Screw_M5x35mm | Tensioning Screw for Belt Tension | 3 | |
| 12 | -| 3D Printed Part | Star_Knob_Base | nan | 3 | |
|
| 13 | -| 3D Printed Part | Star_Knob_Cover | nan | 3 | |
|
| 14 | -| Standard Part | GT2_Idler_20T_5B_6mm | nan | 3 | |
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| 15 | -| Nuts and Bolts | M5_Nut | nan | 6 | |
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| 16 | -| Nuts and Bolts | Socket_Cap_Screw_M5x45mm | nan | 3 | |
|
| 12 | +| 3D Printed Part | Star_Knob_Base | - | 3 | |
|
| 13 | +| 3D Printed Part | Star_Knob_Cover | - | 3 | |
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| 14 | +| Standard Part | GT2_Idler_20T_5B_6mm | - | 3 | |
|
| 15 | +| Nuts and Bolts | M5_Nut | - | 6 | |
|
| 16 | +| Nuts and Bolts | Socket_Cap_Screw_M5x45mm | - | 3 | |
|
| 17 | 17 | | 3D Printed Part | Tension_Slider | Tensions the Belt | 3 | |
| 18 | 18 | |
| 19 | 19 | |
| ... | ... | @@ -32,7 +32,49 @@ Nuts and Bolts |
| 32 | 32 | 3D Printed Part |
| 33 | 33 | - Star_Knob_Base |
| 34 | 34 | - Star_Knob_Cover |
| 35 | -- Tension_Slider |
|
| 35 | +- Tension_Slider == https://cad.onshape.com/documents/e640485c664452ef18221338/v/ecf6a991a8286a17a6f28085/e/1d506c43d62b8f4e412e0560?renderMode=0&uiState=67d019d4668a6a59b71b9bf7 |
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| 36 | + |
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| 37 | + |
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| 38 | + |
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| 39 | +## Y-axis |
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| 40 | + |
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| 41 | + |
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| 42 | +| Main_Assembly_Name | Sub_Assembly_Name | Category | Part_Name | Part Description | Dimensions | Quantity | |
|
| 43 | +| :----------------- | :---------------- | :-------------- | :-------------------------------- | :------------------------------------------------------------ | :--------- | -------: | |
|
| 44 | +| Y-Axis | Y-Axis | 3D Printed Part | Left_Front_Mounting_Plate_Y-Axis | - | - | 1 | |
|
| 45 | +| Y-Axis | Y-Axis | 3D Printed Part | Right_Front_Mounting_Plate_Y-Axis | - | - | 1 | |
|
| 46 | +| Y-Axis | Y-Axis | 3D Printed Part | Left_Back_Mounting_Plate_Y-Axis | - | - | 1 | |
|
| 47 | +| Y-Axis | Y-Axis | 3D Printed Part | Right_Back_Mounting_Plate_Y-Axis | - | - | 1 | |
|
| 48 | +| Y-Axis | Y-Axis | Standard Part | GT2_Idler_20T_5B_6mm | - | - | 4 | |
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| 49 | +| Y-Axis | Y-Axis | Nuts and Bolts | M5_T_Nut | Mounting Mounting Plates to Alu Extrusions | - | 30 | |
|
| 50 | +| Y-Axis | Y-Axis | Nuts and Bolts | M5_Nut | Motor Mounting Nuts and Idler Mounting Nuts | - | 6 | |
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| 51 | +| Y-Axis | Y-Axis | Nuts and Bolts | Socket_Cap_Screw_M5x12mm | Mounting Mounting Plates to Alu Extrusions | - | 30 | |
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| 52 | +| Y-Axis | Y-Axis | Nuts and Bolts | Socket_Cap_Screw_M5x40mm | Holding the Idle in place | - | 2 | |
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| 53 | +| Y-Axis | Y-Axis | Standard Part | GT2_Timing_Pulley_20T_8B_6mm | Driving Pulley for Belt | - | 2 | |
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| 54 | +| Y-Axis | Y-Axis | Nuts and Bolts | Socket_Cap_Screw_M5x16mm | Motor Mounting Screws | - | 4 | |
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| 55 | +| Y-Axis | Y-Axis | Standard Part | 608_Bearing | Bearing to keep the Shaft align on the left back side | - | 1 | |
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| 56 | +| Y-Axis | Y-Axis | Nuts and Bolts | Socket_Cap_Screw_M3x6mm | Mount Bearing Screws | - | 3 | |
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| 57 | +| Y-Axis | Y-Axis | Standard Part | Nema23_Motor | Dual Shaft Motor Nema 23; 84mm; 2,4Nm; 8mm Dual Shaft | - | 1 | |
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| 58 | +| Y-Axis | Y-Axis | Standard Part | Shaft_8mm | 8mm Shaft for transfering the Motor rotation to the left side | 630mm | 1 | |
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| 59 | +| Y-Axis | Y-Axis | Standard Part | Shaft_Coupler_8mm | Couples the Motor Shaft to the long shaft to the left side | - | 1 | |
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| 60 | +| Y-Axis | Y-Axis | Standard Part | GT2_Belt_6mm | Y-Axis Belt | 1355mm | 2 | |
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| 61 | + |
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| 62 | +3D Printed Part |
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| 63 | + |
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| 64 | +- Left_Front_Mounting_Plate_Y-Axis |
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| 65 | +- Right_Front_Mounting_Plate_Y-Axis |
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| 66 | +- Left_Back_Mounting_Plate_Y-Axis |
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| 67 | +- Right_Back_Mounting_Plate_Y-Axis |
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| 68 | + |
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| 69 | +- [[motor-dat]] |
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| 70 | + |
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| 71 | +- [[mechanics-dat]] - [[bearing-dat]] - [[shaft-dat]] |
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| 72 | + |
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| 73 | + |
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| 74 | +## CAD images |
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| 75 | + |
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| 76 | + |
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| 77 | + |
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| 36 | 78 | |
| 37 | 79 | |
| 38 | 80 | ## images |
mechanics-dat/Shaft-dat/Shaft-dat.md
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| 1 | + |
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| 2 | +# Shaft-dat |
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| 3 | + |
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| 4 | +## 8mm |
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| 5 | + |
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| 6 | + |
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| 7 | +## related |
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| 8 | + |
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| 9 | +- [[shaft-coupler-dat]] |
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mechanics-dat/bearing-dat/bearing-dat.md
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| 1 | + |
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| 2 | +# bearing-dat |
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| 3 | + |
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| 4 | + |
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| 5 | +## 608_Bearing |
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| 6 | + |
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| 7 | + |
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| 8 | + |
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| 9 | +## What is a Bearing? |
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| 10 | + |
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| 11 | +A **bearing** is a mechanical component that **reduces friction** between moving parts and supports rotational or linear motion. Bearings are commonly used in machines, vehicles, and industrial equipment to enhance efficiency and durability. |
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| 12 | + |
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| 13 | +--- |
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| 14 | + |
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| 15 | +### Types of Bearings |
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| 16 | + |
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| 17 | +#### 1. Rolling Element Bearings (Most Common) |
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| 18 | +These use balls or rollers to reduce friction. |
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| 19 | + |
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| 20 | +- **Ball Bearings** 🏀 |
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| 21 | + - Use small balls between inner and outer rings. |
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| 22 | + - Suitable for high-speed applications. |
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| 23 | + - **Example:** Used in **electric motors, bicycles, fans**. |
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| 24 | + |
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| 25 | +- **Roller Bearings** 🎢 |
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| 26 | + - Use cylindrical, tapered, or spherical rollers instead of balls. |
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| 27 | + - Handle higher loads than ball bearings. |
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| 28 | + - **Example:** Found in **conveyor belts, gearboxes, heavy machinery**. |
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| 29 | + |
|
| 30 | +#### 2. Plain Bearings (Bushings) |
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| 31 | +- Do not have rolling elements, relying on smooth surfaces and lubrication. |
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| 32 | +- **Example:** **Hinges, automotive suspension systems**. |
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| 33 | + |
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| 34 | +#### 3. Magnetic Bearings 🧲 |
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| 35 | +- Use **magnetic fields** to support a rotating shaft without physical contact. |
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| 36 | +- **Example:** **High-speed turbines, advanced aerospace applications**. |
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| 37 | + |
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| 38 | +#### 4. Fluid Bearings 💧 |
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| 39 | +- Use **oil or gas film** to eliminate direct contact between surfaces. |
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| 40 | +- **Example:** **Hard drives, turbochargers**. |
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| 41 | + |
|
| 42 | +--- |
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| 43 | + |
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| 44 | +### Key Functions of Bearings |
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| 45 | +✅ **Reduce Friction** → Increases efficiency |
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| 46 | +✅ **Support Loads** → Radial (sideways) & axial (thrust) loads |
|
| 47 | +✅ **Improve Precision** → Smooth motion & alignment |
|
| 48 | +✅ **Enhance Durability** → Reduces wear on components |
mechanics-dat/mechanics-dat.md
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| 3 | 3 | |
| 4 | 4 | - [[mechnical-structure-dat]] |
| 5 | 5 | |
| 6 | - |
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| 6 | +- [[bearing-dat]] - [[nut-dat]] |
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| 7 | 7 | |
| 8 | 8 | |
| 9 | 9 | ## M3-Screw-and-Installation-Hole |
mechanics-dat/shaft-coupler-dat/shaft-coupler-dat.md
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| 1 | + |
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| 2 | +# shaft-coupler-dat |
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| 3 | + |
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| 4 | + |
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| 5 | + |
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| 6 | + |
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| 7 | + |
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| 8 | + |
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| 9 | + |
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| 10 | +## Shaft Coupler |
|
| 11 | + |
|
| 12 | +A **shaft coupler** is a mechanical component used to **connect two rotating shafts**. It primarily functions to transmit torque while allowing for slight axial, radial, or angular misalignments. |
|
| 13 | + |
|
| 14 | +--- |
|
| 15 | + |
|
| 16 | +### Types of Shaft Couplers |
|
| 17 | + |
|
| 18 | +#### 1. Rigid Coupler |
|
| 19 | +- **Features**: No elasticity, provides a solid connection, requires precise shaft alignment. |
|
| 20 | +- **Applications**: High-precision CNC machines, industrial machinery. |
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| 21 | + |
|
| 22 | +#### 2. Flexible Coupler |
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| 23 | +- **Features**: Can absorb slight misalignment, reduce vibration, and minimize impact. |
|
| 24 | +- **Common Types**: |
|
| 25 | + - **Jaw Coupling** – Uses an elastomer insert to absorb vibrations; suitable for stepper and servo motors. |
|
| 26 | + - **Bellows Coupling** – High torque transmission capability, ideal for precision applications. |
|
| 27 | + - **Disc Coupling** – Used in high-speed and high-precision applications, such as robotics and aerospace. |
|
| 28 | + |
|
| 29 | +#### 3. Universal Joint (U-Joint) |
|
| 30 | +- **Features**: Allows for larger angular misalignment, commonly used for shafts that are not in perfect alignment. |
|
| 31 | +- **Applications**: Automotive drivetrains, heavy machinery. |
|
| 32 | + |
|
| 33 | +#### 4. Oldham Coupling |
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| 34 | +- **Features**: Compensates for significant radial misalignment, commonly used in automation and 3D printing. |
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| 35 | + |
|
| 36 | +--- |
|
| 37 | + |
|
| 38 | +### Key Functions of Shaft Couplers |
|
| 39 | +✅ **Torque Transmission** – Connects the motor to the driven shaft for power transfer. |
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| 40 | +✅ **Misalignment Compensation** – Allows slight shaft misalignment, reducing stress. |
|
| 41 | +✅ **Vibration & Shock Absorption** – Helps dampen vibrations and protect mechanical components. |
|
| 42 | +✅ **Equipment Protection** – Some couplers act as safety devices in case of overload. |
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| 43 | + |
|
| 44 | +## ref |
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| 45 | + |
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| 46 | +- [[shaft-dat]] |
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